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Electrical Vehicle Project

01/21/2010 7:26 AM

hi i m harris !!
i m working on the project of making elctrical vehicle!!
what i m thinking is ..i select a 1KW gnerator through which i want to connect a DC motor which transmit the elcetrical power to the axle through the belt or chain mechanism!!
the difficulty is i m not able to choose a motor..mean which hp motor is suitable?? how much weight it can sustain? how much mass it support to operate my vehicle in a running condition.??
can u help in this regard abt the calculation?? Reply Must

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#1

Re: Help in project

01/21/2010 7:30 AM

Ah. That's actually a fossil-fuelled vehicle with electric transmission...

http://en.wikipedia.org/wiki/Diesel-electric

Welcome to CR4, BTW.

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#2

Re: Help in project

01/21/2010 7:34 AM

First things first. How will you power the 1kW generator? You must decide what the weight of the vehicle will be first. Then you can select a motor.

Do you have any math skills?

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#3

Re: Help in project

01/21/2010 7:45 AM

Yes, welcome Haris - or is that harris? You seem a little confused yourself.

Try searching CR4 for more info on electric and hybrid vehicles. The Automotive Section is a good place to start . The link is just there -->

on the right

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#4

Re: Electrical Vehicle Project

01/22/2010 3:57 AM

First off forget about using imperial units like horsepower and stick with SI units. It will not only make the calculations a bucket load simpler but also reduce the chance of error when converting back and forth.

As my knowledgeable CR4 colleagues have suggested you are talking about what is called a hybrid vehicle and if done properly can give you a an overall more efficient conversion of fuel to useful energy. Diesel electric locomotives are a classic example. Even though you have a far more complex system the gains from running the diesel engine at it's optimal performance all the time give you an overall increase in the efficiency.

Ok, the motor part is relatively simple.

If you are utilizing a 1 KW generator which would more than likely have an efficiency of 80% then the calculation for the output power of the engine is:

However, this is the amount of power that needs to be arriving at the generators driving shaft so you will then need to allow for the losses in the drive mechanism that links the generator to the motor that is driving the system. You also have to worry about rotation speeds. Ideally you should have both engine and generator rotating at their most efficient speed so unless you are designing both motor and generator from the ground up you will need to add some sort of gearing to match the speeds.

By the way, 1 kW isn't that much power when it comes to vehicles so unless you are talking about something like a go-cart you are going to have absolutely abysmal performance.

For example if you have a 150 kg go-cart then to get it to 20 km/hr or (5.556 ms-1) you can calculate the amount of energy needed as follows:

So if we now take the 1 kW that the generator produces and allow for around 75% of it being converted to usable power at the wheels we can calculate how long it would take to accelerate to that speed as follows:

Which isn't that bad. On the other hand if we are talking about a full blown motor vehicle that weights 1,250 kg then the energy required is:

And consequently the time becomes:

Which for a car is about as fast as grass grows.

I hope that has been hulpful and would like to see what you end up building, so please dont forget you friends at CR4 and keep us posted with your progress.

PS: It depends on the equipment but in this case 1 horsepower is equivalent to around 746 Watts so your engine needs to be pumping out 1.7 Hp. However, as I have stated you will be much better off sticking to SI units as the electric part is almost certainly going to use metric units in the specifications.

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#5

Re: Electrical Vehicle Project

01/22/2010 9:52 AM

I am also working on a hybrid vehicle. The first thing I did was find a small car (cheap) with a blown engine. I pulled the engine and now I have a nice engine compartment with a suspension, with all the comfort a can provide. I also picked a front wheel drive car and now I have two axles with CV joints that I can connect my drive train to. If you find a car with a manual transmission and the transmission is in good shape you can connect your DC motor to the input shaft of the transmission. That makes things a lot simpler. I didn't go that route because I'm designing my own transmission. Which you could do with a front wheel drive. Think about using two motors and then connect one motor to each wheel. You could even size each motor differently. One high torque low RPM motor to get you going, and the other a high RPM low torque motor. You now have a two speed transmission.

Oh and the trunk makes a handy battery holder, though you may have to beef up the suppension.

Good luck with your project.

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#8
In reply to #5

Re: Electrical Vehicle Project

01/22/2010 12:20 PM

You would have to be careful with this set up, as the different torque applied to each front wheel would produce substantial torque steer. Try to have both motors driving a jack-shaft connected to the u-joints.

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#6

Re: Electrical Vehicle Project

01/22/2010 10:41 AM

Hi, I found this site among many to choose from, it may be helpful. DAS

http://www.eaaev.org/

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#7
In reply to #6

Re: Electrical Vehicle Project

01/22/2010 12:01 PM

Cool web site. Thanks for posting it. There really isn't a site for what I'm working on. It is pretty different. I am building a hydraulic transmission with the hydraulic pumps being driven by electric motors. I'm going to use the hydraulics for their high torque and regenerative breaking. I've got a plans for hydraulic accumulators. I may use electric motors for high speed because the hydraulics are great for torque but they are low RPM motors. It is a pretty cool design if I do say so myself. I'm going to use different hydraulic motors for different vehicle speeds. In other words build my own transmission. I want to use the hydraulics and electric motors and use them at their optimal efficiency. I'm trying to use what I call stored energy. I'm going to use a gen set to keeps the batteries charged and I'm sizing the gen set for the energy I need for cruising. When you need more then that I will pull it out of the hydraulic accumulators or the batteries.

Well thats my design in a nut shell. I haven't really seen anything like it out there.

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#10
In reply to #7

Re: Electrical Vehicle Project

01/26/2010 7:30 AM

G'day fishpipes,

"I am building a hydraulic transmission with the hydraulic pumps being driven by electric motors. I'm going to use the hydraulics for their high torque and regenerative breaking. I've got a plans for hydraulic accumulators. I may use electric motors for high speed because the hydraulics are great for torque but they are low RPM motors."

Sorry to disappoint you, but what you are describing is something very much like an automatic transmission and one thing they aren't is efficient.

The idea behind a hybrid is to utilize one form of power plant that is set up to run at optimal performance then utilize a second technology that has a much boarder range of optimal operating parameters to do the work.

Ok that's the technical definition so lets look at an example.

As mentioned earlier diesel electric locomotives are really hybrid vehicles where you have a diesel engine that is operating at optimal performance. This is then used to drive a generator and generate electricity that is used to drive several electric motors that are connected to the driving wheels of the locomotive.

However, the process of converting mechanical energy to electric energy and then back to mechanical energy is not perfect and you loose about 20% of the power each time you transform the energy.

So if you take into account the inefficiencies in the electric system you end up with only 64% of the diesels output reaching the driving wheels. Now, the trick here is to set up the diesel so that the 46% additional loss in the electric drive train is more than offset by the diesel running at optimal performance all the time rather than just at a given speed.

Now adding a further level of complexity by then utilizing a hydraulic drive system with all its extra mass, losses and so on it going to make it close to if not impossible to retrieve by having your internal combustion engine running at peak performance.

One of the big problems with hydraulic drive mechanisms is their mass. This isn't that much of a problem if the vehicle you are operating is already really massive but the average motor vehicle just couldn't cope with the added mass particularly when you start talking about adding accumulators which drastically increase the amount of hydraulic fluid you need to cart around.

So at a guess if you hydraulic system had similar efficiencies as the electric generator/motor set the overall efficiency of you're transmission is going to be around 41% (80% x 80% x 80% x 80%) which means you have to improve the performance of your electric motor by 59% just to break even.

I know most motor vehicles aren't that efficient but I really can't see you squeezing out an extra 59% and that's before you take into account the added mass.

The figures here are not exact, but they are only meant to give you an idea of how difficult it's going to be adding another layer of technology and two more energy conversion systems.

Personally for motor vehicles I don't believe hybrids are the way to go. In fact you can actually get much better mileage from a similarly sized diesel powered car than the current crop of hybrid petrol electric vehicles. On the other hand you have cars like the Tesla Roadster which is an all electric vehicle that can give the average Ferrari, Lamborghini and Porsche a run for their money.

Now what I really would like to see was somebody taking the concept of the Carver One (image on right) and build an affordable all electric version. Basically it's a three wheeled vehicle that has the ability to bank or lean into the corners so it has phenomenal handling characteristics and is capable of performing 1 g turns, which is something all but the average Formula 1 racing car would have trouble doing.

Unfortunately the company manufacturing the Carver One have gone out of business because the vehicle they were producing was way too expensive and underpowered so it couldn't use its handling characteristics to the max. The power plant was also just a pretty standard internal combustion engine and I have the feeling that an all electric vehicle with regenerative braking and more powerful electric motor could give you a vehicle that had phenomenal performance and cost bugger all to operate.

However, the company that developed the banking or leaning technology are still in existence and have licensed the technology to the US based company Persu Mobility. They plan to have an all electric vehicle but it is aimed at the US market and has too many additional bits and pieces that are jacking the price up and making it unrealistically expensive.

Electric vehicles are not new and in this case the only new technology is the banking mechanism so I really can't see why these vehicles are costing between US$50,000.00 to US$100,000.00 by the time it reaches the market.

So get too it guys, build me a three wheeled banking electric car for the same price I can buy a conventional one and you have your first sale.

Regards, masu

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#9

Re: Electrical Vehicle Project

01/24/2010 4:09 PM

Well i m haris !!

Basically i m working on hybird vehicle!! using a generator and motor as a diving source!!

you guys share me a valuable information !! & i hope in future u'll more help me in this regard!!

thanking you All !!

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CFECO (1); English Rose (1); fishpipes (2); Haris (1); lyn (1); masu (2); PWSlack (1); shahand (1)

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