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Air Mover Properties

01/28/2010 9:49 AM

I have an air mover. This is a unit that uses a small amount of air to drag in a larger amount of air. The problem I have is that the air is going down a small diameter tube. This tube gets momentarily blocked. This really plays with the principle of the airmover and it decides to blow air the opposite way. The blockage is due to a rotating disc and happens about 20 times per second. The ratio of unblocked to blocked time is 95:5(Sic). Has anybody come across a way to stop the air not changing direction?

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#1

Re: Properties of an air mover

01/28/2010 9:52 AM
  1. Get rid of the rotating disc
  2. Stick a bypass line round the rotating disc
  3. Stick an accumulator vessel upstream of the rotating disc
  4. etc.
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#3
In reply to #1

Re: Properties of an air mover

01/28/2010 10:56 AM

I want to keep the rotating disc as that is the point of my mechanism.

I don't want to bypass the rotating disc as that is the point of my mechanism.

The airmover makes the air flow correctly when it is working (95 %) of the time. An accumulator will not keep the same air flow characteristics.

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#5
In reply to #3

Re: Properties of an air mover

01/28/2010 11:04 AM

Cor! All these constraints!

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#2

Re: Properties of an air mover

01/28/2010 10:16 AM

Flap valve... (Aka scrap of polythene sheet and some duct tape)
Del

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#4
In reply to #2

Re: Properties of an air mover

01/28/2010 10:57 AM

then the air will just vent through the flap 100% of the time.

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#6

Re: Properties of an air mover

01/28/2010 11:04 AM

What does the rotating disc do?

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#7
In reply to #6

Re: Properties of an air mover

01/28/2010 11:10 AM

It cuts.

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#8
In reply to #7

Re: Properties of an air mover

01/28/2010 11:28 AM

What and how?

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#9
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Re: Properties of an air mover

01/28/2010 11:34 AM

The airmover changes direction whether the disc is cutting or not. Can we keep on subject please.

Do you have any experience of an airmover. I didn't before I used one. it is not so intuitive as i thought.

http://www.brauer.co.uk/php/airmoveroverview.php

Here is the principle.

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#10
In reply to #9

Re: Properties of an air mover

01/28/2010 11:37 AM

And the reason it cannot be changed for an electric motor that rotates this disc that cuts some off-topic material is what, please?

And the reason the air cannot be tolerated going backwards out the inlet port is what, please?

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#11
In reply to #10

Re: Properties of an air mover

01/28/2010 11:50 AM

The rotating disc can be changed for electric, hydraulic, pneumatic or a monkey with a piece of string.

My question was about the airmover and the change of direction of the air, when the flow is interupted.

As for the question why the air cannot be tolerated going backwards.

I don't want it to go backwards. So I have asked a question about that.

I read this forum often, but sometimes I get quite annoyed by some people on this site, whose first impulse is say "not enough info" or start asking questions away from the original. I don't want to appear rude, as i appreciate that people take time out to answer questions. But I could write a big essay explaing all the in and outs about the simple machine that i have got, what it does, how it works etc. But all I would like to receive off somebody with a little bit of knowledge about airmovers, is how to stop the air changing directions. The tube is 10mm in diameter.

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#17
In reply to #11

Re: Properties of an air mover

01/28/2010 5:01 PM

PWSlack's questions do not seem terribly "away from the original." He is asking for information which would likely in his, and my opinion, determine "how to stop the air changing directions." The fact you posted here means you desire some external insight to the problem, and your reluctance to help others help you puzzles me.

I have experience with cutting an extruded piece of thin walled tube. As we extruded the tube it was formed in a vacuum tank. When the cooled tubing was cut to our desired length it would collapse and the vacuum tank would pull (however slightly) more vacuum as the inside volume of the tube was briefly fixed. Thats a very general description of the mechanism, but the result was fluctuations in tube size (again however slightly.) The cutter we used was a rotating blade, we resolved the problem by creating a bushing which supported the tubing better so instead of deforming the tube before cutting it, the blade passed through without "pinching" the tube. Also we had to obtain a slimmer profile blade so that it did not "seal" the cut end of the tube as it passed by, e.g. the tube was .5" in diameter the blade had to be less than .5" wide. Maybe your blade can be modified to create less of a disturbance in the airstream through a different profile, (curved, staggered) or by having perforations or vent holes.

My limited experience with air movers of your type is that they cannot be totally blocked without interruption. Could the blade position be moved to the inlet of the air mover? Or could you experiment with a longer tube so that a quick blocking of the tube is compensated by a larger established flow farther upstream?

-T

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#12

Re: Properties of an Air Mover

01/28/2010 11:57 AM

you haven't explained how the tube is blocked by the disc, why could not the tube be moved out of the way?

you want assistance but you are making that difficult when you don't clarify a point.

I have never worked with an air mover, but it's not magic and intuitively I can see how it works, and intuitively more than one has suggested it's because of the disc that yours doesn't work 5% if the time.

How is the tube blocked by the disc?

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#13
In reply to #12

Re: Properties of an Air Mover

01/28/2010 12:00 PM

Phew! Some commonsense.

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#14

Re: Properties of an Air Mover

01/28/2010 1:45 PM

Holes drilled at right angles to the tube.

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#15

Re: Properties of an Air Mover

01/28/2010 2:15 PM

Del's idea but a metered flap (relief valve) instead so the increased pressure when rotating disc blocks air can open flap without reversing direction...then when pressure is relaxed flap closes.

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#16
In reply to #15

Re: Properties of an Air Mover

01/28/2010 3:11 PM

I have tried drilling holes in the tube, but the air just vents out of these holes. I was wondering why the air direction changes 180 degrees. I would have thought that maybe the air stopped moving in the direction it supposed to, but it does go out the wrong way. I've lowered the pressure of the airmover, but this just seems to to only reduces the flow and it still ends up with the air going in the wrong direction.

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#19
In reply to #16

Re: Properties of an Air Mover

01/29/2010 3:46 AM

from the information of the working of the airmover, i would suggest the exhaust tube be larger in dia to allow the exhaust air place to expand and keep the lenth short, reason if lenth is too long back preasure may build up causing the airflow to reverse.

also if vented out to the outside wind blowing against the flow would cause reversal

also if not enough air is allowed to enter the mover from the input side this would cause the reversal

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#20
In reply to #19

Re: Properties of an Air Mover

01/29/2010 4:35 AM

Please explain :

"also if not enough air is allowed to enter the mover from the input side this would cause the reversal"

I do not understand why if the outlet is free since the injected air is directed toward the outlet and even if it does not induce a flow it has already its direction given by the structure.

I do not say that you are not right only that this seems not coherent with the flow behaviour, thus my request for an explanation.

Thanks

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#18

Re: Air Mover Properties

01/28/2010 5:54 PM

1- Do not be surprised by the reactions many times instead of giving an answer to the question the concept is analysed and totally changed. You know all engineers are the best so that own ideas are always better.

2- I take as reference the picture you indicated to explain why you get the back-flow and why so as you work you CANNOT avoid it.

The high pressure air brings an energy and accelerates the air into the tube. If you block the tube the air flow comes to a stall but the injection continues so that the pressure generated in front of the disc will accelerate the air flow backwards since the main stream is moved by induction not by pressure. If the stall pressure right is higher than the pressure left main flow will be less, but the injected air flows in and will flow left to go to the lower pressure side.

The only way to avoid back flow is to let the main flow go into same direction but on an other path. It will be difficult since you have a quite high frequency of 20 Hz.

What you could try is to have the end of the tube at some distance from the air mover outlet so that when the flow is blocked in the tube the induced main flow can maintain its direction and flow through the circular gap between outlet and tube. The resistance offered by the gap should be low so that the flow direction change will not generate a too high counter pressure. If you can you could synchronise with the disc movement a tube segment which when the tube is closed opens the ring area and when the disc does not close comes in the position which allows all flow to the tube. This will be the best solution but is much more complex.

I hope you will accept this hint which does not have the intention to change any of your constrains. You flow dynamics are complex and in wikipedia there are not all answers.

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#21

Re: Air Mover Properties

01/29/2010 9:28 AM

I have an idea:

What if you allow the air to bypass the disk only when the disk has closed the normal flow... so that when the disk is closing the flow, it can go around, could the same disk be used?

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#22

Re: Air Mover Properties

01/29/2010 9:41 AM

Drill large holes in the cutting disk to let the air flow through.

or

Install a valve synchronized with the cutting disk to stop the flow of high pressure air when the disk is in the way. The high frequency will probably required a rotating valve with holes mechanically linked to the part of the machine that activate the cutting wheel.

Good luck

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#23

Re: Air Mover Properties

02/14/2010 12:41 AM

Anyone ask what the 'air' is for? It's purpose for being?

How about determining if the air 'problem' is a true problem rather than a "as designed" function-whether intended or not?

AB1 over & out.

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