hello sir iam a college student. i need to know how to design air pollution control equipments. i also googled in many areas can give me any idea (or) any website for download
Scrubber
is a device or an equipment, which is used for cleaning gases
from solubles or particulates. It is an air washer with
refinements of even treating fumes on line.
Impurities which are to be
removed before it is allowed to be mixed in the ambient are- acidic vapours like HCL, H2SO4,
Chlorine, SO2, or any other foaming fumes, alkaline vapours, which are
harmful, like caustic,
particulates- solid fines, which
are defined as non solubles but of size up to .5 microns which
do not get separated by filters of any kind.
Scrubbers are designed in
various types. Some are- Packed Tower, Ventury, Dynamic,
Catalytic, Multi flow, Multi tower.
Packed Tower Scrubber
In this design, a tower is
constructed and filled with the material having large contact
area. Pall rings, Rachis rings or similar items are filled in to
provide large surface for contact. Coarse droplet of solute,
normally wale, are sprayed from top. Water trickling down, wets
the surface area. Fumes containing vapors or particulates go up
through this surface area as counter flow. Due to slow motion,
fumes come in contact with the fumes over surface and take up
the material releasing the air and cleaning. It has larger
capital cost and low power needs.
It is normally made in plastic
and surface area material is similar.
Ventury
Scrubber
In this design, fumes are moved
through suitably designed 'ventury'. Velocity of gas is
increased. Solutes are sprayed in the stream. Due to this the
gas gets fully saturated. Solubles & solids get entrenched
and thus get separated.
Muti flow Scrubber
This is a combination of Packed
tower and Ventury types. Gas velocities are changed suddenly and
drops fall out separation rate is high.
Dynamic Scrubber
When fumes are moved faster,
solutes are added dynamically with the aid of external air
pressure. Drops are converted to the finest form. Thus fumes are
made totally wet and largest liquid surface area is provided for
best performance.
Catalytic Scrubber
In this design, solid catalysts
are provided as surface area along with solutes sprayed over.
Chemical reaction becomes easy and recovery of valuable returns
is also made easy.
Multi Tower Scrubber
When more than one vapor or
particulates are to be removed from the stream, it is
recommended to use multi purpose multi tower unit. Overall
space, power and cost is saved.
To recommend suitable
equipment following minimum details are needed-
Gas flow in Nm3/hr
Gas density in kg/m3
Gas temp in 0C
Solids presents in mg/m3
Solid details
Vapor details - Names -
quantity gm/m3
Flow details - process in
short
Layout - where fume is
generated
Location of scrubber
possible.
Material of construction
- if insisted.
Power limits
Water available -
unlimited/recirculation
Water quantity available
- lit/hour
Effluent treatment -
necessary/not necessary
Effluent treatment plant
- existing/not existing
If not existing, ETP needed
- yes/no
Any other information,
which can help in selecting the equipment.
Tips on air pollution controls are-1.) Compare and choose technologies that use minimum electricity, fuel and solvents 2.)Consider using cleaner alternative energy whenever possible, e.g. solar or wind 3.)Use fuel of the quality specified by the manufacturer or supplier of your equipment 4.)Perform regular inspections and maintenance of exhaust-emitting equipment5.)Phase out air-conditioners and refrigerators that use CFC refrigerants 6.)Use halon-free fire extinguishers