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Centrifugal Force on Liquid Column

02/09/2010 12:17 PM

I am designing a rotating heat exchanger for the purpose of exposing sufficient ambient heat from the atmosphere to liquid air to return it to a gas, while spinning in a range where centrifugal force keeps the exterior of the device clear of ice.

This device (as currently planned) consists of two copper discs, each 8 inches in diameter and 3/8 inch thick rotating about a hollow axle. These are a mirror image of each other each with a groove on the "inside" forming a cylindrical tunnel in the finished part once the halves are joined together. Now, clearly, great hydraulic pressures would form under high rotational speeds which could exceed the strength of the he bond joining the disks allowing the disks to separate. My question is roughly how much hydraulic pressure would be created under the following circumstances:

For ease of understanding, let's assume the "tunnel" to be a tube 3/16 inch in inside diameter and the liquid air to weigh .9 of a comparable quantity of water. The tube would extend from the hollow axle (zero radius) to a point 3 1/2 inches from this point at which point it would make a 180 degree 3/4 inch radius bend and continue parallel and on the same plane to the original path for one inch. At this point it would be assumed to have absorbed sufficient heat to have returned to gaseous form. ( I am quite willing to ignore the weight of this gaseous air for this calculation)

I would very much like an answer in PSI for 15,000 rpm, with an explanation of how it was arrived at. If it is inconvenient to work in "inches", it is ok to round it out a little and use metrics.

thanks much,

bill_michaels

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#1

Re: centrifugal force on column of liquid?

02/09/2010 1:33 PM

If the concept is similar to the sketch then the equations are:

dp= ρ*(r*ω²) dr → p=∫ dp = ρ*ω² ∫r² dr = ρ*ω² *r3/3 from 0 to R → p = ρ*ω² *R3/3

ω = π*n/30 with n=15000rpm and R= 3.5"

You may use the dimensions you wish.

There is a remark thus if you have an asymetrical design the circular path will generate at this speed an important centrifugal force the bearings have to absorb.

Hope it will help.

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#4
In reply to #1

Re: centrifugal force on column of liquid?

02/10/2010 10:27 AM

Hello nickname:

Thanks for your response. I,m afraid I didn't explain the concept too well. I hypothesized a tunnel 3 1/2 inches long from the point of rotation to the point where it makes a 3/4 inch diameter "hairpin turn" returning in the opposite direction with the centerline of the tunnels 3/4 inches apart and parallel. (actually as radians of the 8 inch diameter disk and therefore not quite parallel but please ignore that part)

The plan is to put as many of these tunnels as there is room for in the disk while staying under the point where the hydraulic pressure created by the centrifugal force acting on the liguid air times the surface area presented by the diameter and number of the tunnels becomes great enough to overcome the tensile strength of the disc material and split the disk. The question as to hydraulic pressure generated is directly related to this concern.

The entire design of the device is no secret, and as my intention is to "give it to humanity" would be delighted if someone smarter and with access to CAD and engineering software "took the idea and ran with it"

Until I understand the hydraulic factor, I believe it best not to generate any more questions. The design is unconventional, but I believe we have all the problems solved in principle. At the moment, there are many details to be worked out as to optimums. I also don't wish to be accused of being "off topic".

bill_michaels@adamswells.com

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#2

Re: Centrifugal Force on Liquid Column

02/09/2010 3:34 PM

It sounds like your heat exchanger is just too small for the volume of liquid it has to evaporate. High speed seals that will work at cryogenic temperatures will be very expensive and difficult to find.

Where as adapting your system to a larger section of copper or stainless steel tubing to work as a higher capacity heat exchanger would be much cheaper and more practical to work with. Also using a external heat source to increase the energy transfer on your present system may be possible as well.

Thermal wrap or some form of heat tape system or even a liquid system where a much larger liquid to air exchanger is placed elsewhere to provide adequate warming may be an option as well.

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#6
In reply to #2

Re: Centrifugal Force on Liquid Column

02/10/2010 11:10 AM

Hello tcmtech:

Thanks for responding. The volume of liquid air which needs to be evaporated depends on the amount of power required. We intend to honeycomb the disk with as many passages as possible before rupturing the disk. In actuality, the power available will, in our opinion, be limited by the volume of air which can be moved across the surface of the disk. While each disk will produce relatively little power, our design calls for multiple ones.

We need a smooth "teflon coated" surface to aid in frost and ice removal, as the rotational speeds sufficient for the centrifugal force available to overcome the centripetal force bonding the frost and ice to the teflon is, with some materials, uncomfortably close to what would disintegrate the disk. As we are depending on "boundary layer attraction" to the spinning surfaces to move warmant air, this, along with the requirement of close spacing requires a flat disk.

As to seals, it was discovered over a century ago that leather kept it's characteristics at cryogenic temperatures. Incidentally, the liquid oxygen component of liquid air provides a tiny amount of lubrication, enabling some choice in seals. Besides, leakage of a little air is not noticeable.

The body of the heat exchanger is also the body of a reaction turbine, which is about as simple as you can get!

bill_michaels

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#3

Re: Centrifugal Force on Liquid Column

02/10/2010 5:34 AM

My 1st comment had as goal only to answer your question and not discuss the principle it self.

I would like to add with respect to the basic idea following comments:

1- the force field generated will push the liquid flow toward periphery as a pump does, the flow will depend on the resistance presented by the gas outlet.

2- due to this flow it can be that the time in the channel is not long enough for the heat transfer from the environmental air via cooper discs the liquid and the liquid will not vaporize.

3- if you want to avoid ice the external wall temperature has to be at least a bit over 0°C. Cooper has a high thermal conductibility, air convection coefficient is low and convection from/to liquid has a quite high value. The risk is that the outer wall temperature will be near to liquid temperature so that lower as 0°C. If environmental air is not 100% dry ice will form and reduce even more convection to/from air.

4- although cooper has a high conductibility there will be a temperature gradient along the radius since convection with air is proportional to velocity, this means that near to the shaft velocity being small and area as well the heating will be less effective as on the periphery. Centrifugal force as well so in fact even if ice will not form at the rim it will be present near to shaft.

Putting all together the principle has quite low chances to bring what you expect it to do.

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#5

Re: Centrifugal Force on Liquid Column

02/10/2010 10:37 AM

Interesting.......

In the pharmaceutical process industry, they had a device called a Column Chromatography. A lot of patents sealed any outsider from making this process device without paying a very high royalty fee.

A company asked me to use the same concepts....but in a different way. And I developed a rotary Chromatography using the centrifugal and centripetal forces you just describe. The device was larger diameter and to be a continuous process with high RPM so stratification of the product to occur for separation. But I had to solve those issues also, with the exception of the low temperatures, because of it a liquid phase and the size of the .....process drum, balancing was also solved, in two ways.

And with that Process RPM. I do not think you will have problems there, but your start up sequence to get there you may have issues

What is the temperature, if I may ask....or if you could answer?.

Seals would be Silicon Carbide. The joint design is I.P. of mine.

p911

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#7
In reply to #5

Re: Centrifugal Force on Liquid Column

02/10/2010 12:18 PM

Hello pheonix911:

Glad to make your acquaintence. I guess I would have thought that separating liquids through centrifugally enhanced weight would have been solved 120 years ago at the time almost every farm had a hand cranked "cream separator". In more modern times, industrial oil filters which "spun" carbon and metallic particles out of lubricating oil came into wide use.

There is nothing secret about our research. Air remains liquid up to about -312 F in an open container. Of course this temperature changes somewhat under the 200 to 300 psi which the heat exchanger exhausts into.

In our current design, the liquid air segregates itself from the gaseous air with the distance at which this occurs from the OD of the heat exchanger dependent upon the amount of liquid air allowed to feed into the device and the amount of ambient heat available, and limited as to RPM by a governor mechanism..

During normal startup, the liquid air allowed to flow through a throttling device immediately encounters a surface temperature in the heat exchanger sufficiently high to cause immediate evaporation, and this increase in pressure and volume starts the turbine/heat exchanger spinning, causing the incoming liquid air to fill the bend (like a "P trap" under a sink).

Hope your project is successful.

bill_michaels

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#8
In reply to #7

Re: Centrifugal Force on Liquid Column

02/10/2010 2:54 PM

I guess I would have thought that separating liquids through centrifugally enhanced weight would have been solved 120 years ago at the time almost every farm had a hand cranked "cream separator".

Slightly different, the media is force throw what they call beads (filters). And this is where separation happens

The colums have been around since the 1940's?

Interesting, sounds like you have a couple of points to get the process to balance.

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