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Calling All Heat and AC Gurus

02/17/2010 12:58 PM

Greetings - my compressor on our 2.5 Ton Lennox split system is going out (10 seer)- trust me, The charge is good, but with the screwdriver-to-the-ear test, can hear the valves slapping - it's going away & working too hard to suit me..(no cycle-off)

scenario - existing - R22 replace with R410

Any ways, just wondered for any educated opinions...

Option #1 - replace the compressor-only (a risk as the entire system is 11-12 yrs old?? - is this a rule-of-thumb?) 1/yr warranty on new compressor

Option #2 - replace the entire outside unit only (13 seer 2.5 ton) 5/yrs warranty on compressor

Option #3 - Entire system - OR - if air handler is considered in good shape - do only #2 (what to look for??) filters & condenser coil is looking good - in my mind)

thoughts from any know-alls???

Current quotes have been:

#1 - 1000.00 > 1400.00 (seems very high) (pull all lines down when installing)

#2 - 2000.00 > - replace entire outside unit

#3 - don't know yet - last resort - YIKES!

TIA - just trying to make the right choice, knowing I'll have to expend considerable capital to bring this unit up to date

Environment - SE / US - cold winter so far this year & ALWAYS warm & humid Spring/Summer

CuTiger

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#1

Re: Calling All Heat and AC Gurus

02/17/2010 10:53 PM

Option 2 is your best bet - you can get the 2 1/2 ton unit cheap, and the install is easy, max 2 hours labor. Check your roladex and find a friend who does commercial buildouts, ro homebuilding, or knows someone who does.

Gotr a 3 1/2 ton heatpump with 5 year warranty from a homebuilder's GC last summer, $850 installed. Came from foreclosed new construction on an M & M lien,

Helps if you speak Spanish, of course.

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#5
In reply to #1

Re: Calling All Heat and AC Gurus

02/18/2010 12:19 PM

Sounds like a sweet deal Ktel - don't have that kind of Hispanola' network!

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#2

Re: Calling All Heat and AC Gurus

02/18/2010 7:57 AM

CU,

I shopped for and bought my home HVAC system a few years back, and from what I remember, I think you may find that to get the 13 seer you are looking for, you are going to need a new A-coil (evaporator). Most of the older 10 seer and under combinations that are installed used an orifice based A-coil, and the newer, higher efficiency setups use a TXV, which is a Thermostatic Expansion Valve. So, in order to get the efficiency I wanted, I had to replace the A-coil along with the outside unit. For what it's worth, the A-coil cost is low when compared to the cost of the outside unit. YMMV (your mileage may vary, usual disclaimer).

Tom

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#6
In reply to #2

Re: Calling All Heat and AC Gurus

02/18/2010 12:20 PM

Thanks tdesmit - found out quickly about the Evap issue - looks like we've got a couple of options - thanbks!

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#3

Re: Calling All Heat and AC Gurus

02/18/2010 9:21 AM

If there is a building authority over the area, they may not allow mis-matched indoor/outdoor combinations. It is hard to get the match close enough for good efficiency and newer R-410A condensing units cannot be connected to older R-22 coils because of higher pressures of R-410A. I would only do 1 or 3. Compressor only parts cost should be about half of complete outside unit. Higher efficiency equipment may save enough on utilities to be worth a good look. Usually 15-17 SEER is not bad expensive. 22 SEER gets ridicules. -- JHF

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#7
In reply to #3

Re: Calling All Heat and AC Gurus

02/18/2010 12:23 PM

Thanks CB - found out our codes kick-in April 1st to also add the element for whole-house evaluations - meaning that the home has to be audited before the proper system will be approved for installs.......gubmit ain't going to tell me what to do on this one though - I'll beat the deadline

Yep 1 & 3 are looking like the fix right now...(although I ams till chewing on 2)

thanks!

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#4

Re: Calling All Heat and AC Gurus

02/18/2010 11:43 AM

By the timming of your question, I will assume that this is a heat pump. Regardless, the sound you hear w/screwdriver to the ear would not be my biggest concern, unless the unit is not cooling/heating? The unit running all the time would be. Try this with the unit running and w/screwdriver to the ear, bump the compressor w/ the palm of your hand rather hard a couple of times. If the noise changes while you do this the suction valve in the compressor is bad (usually you can hear a bad valve w/o a screw driver, by a faint metalic "tic,tic,tic",which will change when you bump the compressor w/ your hand). In which case the unit will not be cooling/heating, no suction line sweating/hot to touch. And you would not be so sure about the charge being good.

Personally, I would replace the condensing unit only w/ like, unless you can get tax write off for a unit w/ a higher SEER. While your at it you may want to move up to a 3 ton if your indoor AHU has the capacity. Like I said before, my biggest concern would be the unit running all the time.

Remember, "there never seems to be enough money or time to do a job right the first time', but, 'there aways seems to be enough to do it over"

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#8

Re: Calling All Heat and AC Gurus

02/18/2010 6:12 PM

option 2 is not possible. There simply arn't any more R-22 Condensers, they dont make them anymore. unless you find one in a warehouse burried you will not get one. you can thank the new guidelinse for that and all of the manufactures are more than happy to sell you air handler and condenser in a R410-a.

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#9
In reply to #8

Re: Calling All Heat and AC Gurus

02/18/2010 6:56 PM

Thanks Guest, but fortunately we do have some older R22 units around here, just want to retro-fit to an acceptable situation - NOTE: the guys who habe thme, move about 8 units/week

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#10

Re: Calling All Heat and AC Gurus

02/18/2010 7:59 PM

There are many reasons for your unit not cooling.Check your system pressures.Check your super heat and sub cooling temperatures.These numbers will tell you if you have a clogged evaporator, expansion valve, or compressor valve problems.

If you intend to change out the unit, don't go half measure.Buy the highest SEER you can find and replace the inside and outside units. If you are not a qualified A/C tech, you cannot charge the system.Need to be licensed.

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#11

Re: Calling All Heat and AC Gurus

02/18/2010 9:44 PM

Not the cheapest.....but the best investment.....is a change out/upgrade to a 15 SEER R410 system.

Goodman (Generic Amana system with a copeland scroll compressor) has one with a 10 year parts and a life time compressor.

Goodman SSZ14

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#16
In reply to #11

Re: Calling All Heat and AC Gurus

02/19/2010 9:54 AM

Hi Markar - yes, am also considering this Mfg'r - it appears we have 2 local contractors who are doing a lot of installs on the Goodman's - the warranty sells itself so they say...can't wait to run the numbers

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#12

Re: Calling All Heat and AC Gurus

02/19/2010 12:47 AM

CUTiger,

Did some research on the subject recently as I had a new gas furnace and A/C installed due to the 24 yr. old furnace's decision to call it quits. Next to impossible to find parts for the old Lennox warmer and the Sears A/C was pushing 38 yrs. of age (still going though). Decided it was time for some new equipment since the government was willing to give me that nice tax credit. The tax credit allowed is $1500 max. To me this came out as a wash because the furnace cost was higher, but I will save on energy in the long run. You recover 30% of the cost that goes into meeting 16 Seer for a new A/C or 95% efficiency on a gas furnace. There are differences to this if you install a heat pump, boiler, etc. instead. Most labor costs count towards the credit and you'll need to save equipment certification and the installation receipt.

First, decide whether you plan to live in the home for a long or short time. If for a short period, then go cheap, otherwise more research. Do you want a system that will last you for a long period or a short period? Say you want to live there for 20 yrs. longer, then decide on whether you want to take a chance with a cheaper unit (builders grade) or go with a real nice unit that has a better chance of lasting the whole 20yr. period. Builder's grade are cheap and loud (never buy one over 76dB). This is a roll of the dice as you may wind up installing two of the lesser units in the 20 yr. period (what will the 2nd unit cost in 10yrs.?). On the other hand one very good unit may last you 20yrs. The efficient 16 Seer A/C units that qualify for the government tax credit are generally very pricey. Some of these are also noisy. Lowest that I found anywhere was 63 dB.

Since R22 and 410 refrigerants can't be mixed figure out if you want to worry about finding R22 after 2013 when it's banned. You should never need any but some systems do sprout a leak. I think this is the end for buying an R22, if they haven't run out of stock yet. Old inventory is all that can be sold now. If you want to make the change to 410 then you'll need a new evaporator coil inside which will cost you more. If you do this then also oversize the new coil as compared to your A/C unit (eg. 3 ton coil inside with 2 1/2 ton A/C).

Research the energy costs for your A/C and figure out if you will recover the added costs that you might decide on. My old furnace was about 65-70& efficient and I would guess that the old A/C was < 8 Seer. I have calculated that I will save about $400/yr. in energy costs on both of the new units ($300 gas and $100 A/C). I purchased a 95% efficient furnace for the credit and picked a lesser A/C as I do not use as much of the A/C (Chicago). First two months of this winter showed me that I saved 27% in gas energy costs over last year. However, it was on average, 4 degrees colder, and gas cost $0.09 less a therm last year.

One of the reasons that units have high efficiencies nowadays is due to the flue system. New intake and outake pipes were installed on the side of my home and the old flue stack on the roof is now only utilized by my gas water heater. Doing this boosts efficiency about 5% because return air is taken from the outside instead of the inside of your home. Air that's sucked in from the return inside your house needs to be replaced and this will come from leaks in your home (windows, doors, etc.). The furnace or A/C has to operate longer because of this. Your house won't suck in as much unwanted air when the return air is taken directly from the outdoors. If someone were to decide on installing a less efficient furnace then local code might not allow you to vent directly out the side of your home (exhaust not clean enough).

I have found that purchasing a 90% efficient gas unit appears to be the best value. For A/C units, nowadays, the minimum that can be sold is 13 Seer. The highest possible is about 21 Seer but you would pay dearly for that system.

Hope I didn't bore everyone. furnacecompare.com is a great site for doing your HVAC research.

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#13
In reply to #12

Re: Calling All Heat and AC Gurus

02/19/2010 9:20 AM

Nice piece Zgolf!. One thing you mentioned I do not worry about is the future availability of R-22. It will only be illegal to manufacture or import R-22. It will not be illegal to use. What has happened with R-12 and R-502 is a number of very good replacements have come along. The same thing is happening with R-22. I don't worry about it. What I am more concerned with is having a leak free system. Many A/C guys feel like having to "Top Off" the charge is normal. It is not. Insist that the system be leak free. There are known ways of testing and proving a system is leak free. If the tech says he can't guarantee it to be leak free, get another company. -- JHF

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#15
In reply to #13

Re: Calling All Heat and AC Gurus

02/19/2010 9:53 AM

Yes CB - contractor here this a.m. said the same thing - he can put in another R22 unit (cheaper) and he also affirmed that R22 is not going away - too many footprints both residential & Commercial

He's also going to quote an upgrade in infrastructure as well

will be ablke to do the math on effficiency paybacks, any rebates, etc

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#14
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Re: Calling All Heat and AC Gurus

02/19/2010 9:50 AM

Wow zgolf - many thanks to you for this piece - appreciate the input - about done with all the estimates & quotes, and will add back some final findings & decisions

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#17

Re: Calling All Heat and AC Gurus

02/19/2010 10:32 PM

Stay away........... from variable speeds or any super high end controls.

$$ They're sensitive to power spikes, sags or lightning and they'll kill you on parts. $$

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#18

Re: Calling All Heat and AC Gurus

02/20/2010 12:25 AM

CUTiger,

Sounds like you will be buying some equipment so here's a few more things that I had jotted down during my research. I managed to find my notes.

If you are going to purchase an A/C less than 3 1/2 ton in size then a reciprocating compressor is usually better. The recripicating version is an old reliable that will provide virtually the same or better efficiency. A single stage scroll compressor is all you'll need otherwise. Investing in a two stage scroll is to be reviewed carefully, not because they'll cost more, but you may need to replace both of the compressors if one of the units goes down. On another note, buying a two stage furnace is the way to go.

Stay away from flex ductwork if you are getting new ducting. Their design results in too much static pressure (slows airflow down).

A thermostatic expansion valve (TXV) metering device adjusts the flow of refrigerant based on the load. It does not just meter in an amount of refrigerant (no matter what) like the fixed orifice does. That's why you want a coil with a TXV installed. A non-bleed TXV is best and can increase the SEER rating in some systems (externally equalized TXV).

Have a non-corrosive drain pan installed for a new coil, if you'll be needing one.

You can avoid drilling two holes in your wall if you invest in and are allowed to use a concentric vent kit.

The main installation errors that result in poor effiiciency are improperly charged systems, poor airflow in your ductwork and a mismatched coil and outdoor unit. Poor dip switch settings are also sometimes responsible for poor airflow.

The thicker pleated 4"-5" media filters are the all-around best, if you have option of getting a new filter. The filters are pricey but you only change them about twice a year and they are almost rated as highly as the expensive elctronic/electric versions that may require yearly maintenance by a tech. MERV ratings are used as the quality measurement for filters.

Check your condenser, after it has been installed for a time, for level. Newly dug groundwork can settle the condenser out of level and cause strain, which could wear out bearings and diminsh efficiency.

Ensure that your A/C system will have short cycle protection. Having this enforces a few minutes of delay in between power interruptions.

Outdoor sound of the air conditioner unit can also be measured in bels (0-13). Most units are around 8-9 bels, but good ones go down to about 6.8 bels. The difference between 8 and 9 bels is the sound output of 9 bels = 10 x 8 bels.

Hasta La Pasta (about the only Hispanic words I know).

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