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Join Date: Feb 2010
Posts: 2

Single Phase Drum Heater

02/21/2010 9:13 PM

I my name is Abel Ouellette electronic technician

I have a question about Star delta configuration to power 3 single phase Drum heater

the Drum heater spec:

240Vac i know the power will be less on 208V supply, but it is ok

3000Watt

single phase

The power Circuit install in the Lab is 50A 208V (L-L) 4 wire circuit . 3 Line with GND

I read with interest this post http://cr4.globalspec.com/thread/41669/Star-Delta-Load

I want to know witch is the best solution to connect the drum heater.

I use the drum heater on single phase supply before it work well, now the drum is bigger and we need 3 belt for heating

thank for your help

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Guru
Technical Fields - Technical Writing - New Member Engineering Fields - Piping Design Engineering - New Member

Join Date: May 2009
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#1

Re: single phase Drum Heater

02/21/2010 10:52 PM

Wire them in delta (line to line).

The heaters are rated 3000W at 240V.

3000/240 = 12.5A

240/12.5 = 19.2Ω

When wired on 208V,

208/19.2 ≈ 10.83A

208 x 10.83 ≈ 2253.3W

Total output of all 3 heaters is 6760W.

(If wired in star, 6760/3 ≈ 2253.3W, which will not be enough.)

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#2
In reply to #1

Re: single phase Drum Heater

02/22/2010 10:37 PM

Thank for the quick answers,

I am going to wire the 3 Heaters in delta configuration

I am wondering the total amount of current by line is about 10.83A? if weird in delta.

With the Voltage and the current per line I am going to make the calculation for size of wire I need and the fuse rating.

Thank in advance

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Anonymous Poster
#3
In reply to #2

Re: single phase Drum Heater

02/22/2010 11:20 PM

In delta configuration the phase to phase voltage from 208V AC will be 360 Volt. with 19.2 ohms heater resistance the current flow will be 18.75 amps. that is 6750 watts. kindly refer to manufacturers catalog and find out whether the heaters can handle, before connecting them phase to phase.

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Anonymous Poster
#6
In reply to #3

Re: single phase Drum Heater

03/05/2010 12:47 PM

I think you have it backwards. A delta is a parallel connection. Voltage is the reference in a parallel circuit so coil voltage and phase to phase voltage are the same. Current on the other-hand is increased by 1.73 because it has 2 paths that you add together as vectors.

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Guru
Technical Fields - Technical Writing - New Member Engineering Fields - Piping Design Engineering - New Member

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#4

Re: Single Phase Drum Heater

02/22/2010 11:58 PM

I think the OP specified that the system is 208V line-to-line. If so, this would be a 208-120 3Φ system with delta voltage of 208 and star voltage of 120.

The heater collectively have 6 leads; if all 6 are fused individually, I think 12 amps is the next size up from 10.83. Wire #14 AWG.

If only the 3 lines are fused, amps per line = 10.83 x √3 = 19.2; next size is 20 amps, and wire should be #12 AWG. In either case, if it is wired to terminals on the heaters, it must be wire with high-temperature insulation. If the heaters already have high-temperature wire leads, the connecting wires probably won't need to have such a high temperature rating.

Be sure to check local code requirements and wire manufacturer's data.

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Member

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#5
In reply to #4

Re: Single Phase Drum Heater

02/23/2010 12:55 AM

TORNADO: WELL DESCRIBED

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abel ouellette (1); Anonymous Poster (2); CR44 (1); Tornado (2)

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