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Associate

Join Date: Feb 2008
Location: manila
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CO2 Molding

02/22/2010 10:55 AM

Good am,

Sir/Madam,

Is it possible to use coke powder in CO2 molding instead of seacoal to provide good surface finish and good shakeout properties? Can you please give me ideas on how to do this? and what are the possible side effects by doing this. thanks

Regards,

Rem

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Join Date: May 2006
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#1

Re: CO2 Molding

02/23/2010 1:00 AM

To many of us, CO2 means Carbon Dioxide. Pretty hard to mold unless it is in very cold powder form. What does CO2 mean to you?

Always spell out acronyms the first time you use them in any document.

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#5
In reply to #1

Re: CO2 Molding

02/23/2010 11:21 AM

He is referring to Carbon Dioxide. It is used as a catalyst in the making of sodium silicate molds and cores in the foundry industry. Sand is mixed with about 4% by weight of sodium silicate and when activated by CO2 becomes hard. The mixed sand must be covered otherwise it will react with the CO2 in the air. There is ofter a crust that forms from this contact and it is removed and thrown away.

The mixed sand is rammed up in either a mold or corebox, an awl like tool is used to make holes to provide entry and the CO2 is injected throughout and the sand hardens. You can then remove the core or mold from the box and use as is or coat with a wash to improve surface finish depending on the metal being poured

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#6
In reply to #5

Re: CO2 Molding

02/23/2010 1:21 PM

Thanks for the clarification!

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#2

Re: CO2 Molding

02/23/2010 9:00 AM

Isn't coke kind of expensive, not to mention illegal in most countries? After all, I doubt you mean coca-cola. Besides, it's downright hazardous. Anyone who inhales it by accident will get a high.

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#3

Re: CO2 Molding

02/23/2010 10:31 AM

Rem is asking about CO2 moulding process being used in a foundry.

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#4

Re: CO2 Molding

02/23/2010 11:09 AM

I would assume that you are pouring cast iron into sodium silicate molds (CO2) process and that you have coke powder as remains from your foundry coke that is used in your cupola. Based on that assumption I would question the advisability of using that coke powder in place of sea-coal which is normally used to improve collapsabilty properties in molds. Foundry coke can contain residuals of toxic components since it is a residual of a destructive distillation of coal. Aside from some nasty pollutants you could possibly get some off gassing produced which could result in some pinhole porosity due to the light hydrocarbons involved (phenol, benzene, toluene to name a few all very nasty fellows and harmful to the environment as well as your body)

Sea coal or coke is not normally used for improving surface finish so the coke powder probably wouldn't either. You shouldn't compare coke powder to graphite which I think you might be. For better surface finish iron oxide is the recommended additive. On CO2 molds you could utilize a mold wash or coating if you're getting a lot of penetration and burn in and would be better for all involved.

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#7

Re: CO2 Molding

05/19/2010 3:04 AM

Hello sir i m Gowsick i searching that problem and if i get the answer i'll reply u immediately ..............

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