Re: Impact test of carbon steel material as per ASME Sec.VIII
04/16/2010 2:30 AM
Dear Vijay,
First of all, the purpose of impact test is to find the hardness of the material used.
Now, why is it required to know the hardness of the material?
The Hardness of a material is directly porportional to the brittleness of the material, and brittleness is opposite of ductility, which is the property of a material to strain before final failure occurs, if a material has a hardness above a particular limit it will become brittle and will fail immediately at the aplication of a shock or variable loading without giving any warning before failure.
Materials have a tendency to become brittle at low temperatures and hence the materials having Operating temperatures lesser than MDMT are required to undergo impact test.
Also, Hardness is a major factor in the initiation of hydrogen induced cracking amd embrittlement. Hence it is always desirable to keep the hardness under a prescribed limit as suggested by codes and standards.
For the Impact test requirements for combimation of Thickness and temnperatures refer UCS 66
Re: Impact test of carbon steel material as per ASME Sec.VIII
04/17/2010 12:54 AM
Yes. It is possible that the design fails to take into account various process upsets that might produce a colder temperature than expected. For instance, one might design a refrigeration system for -40° normally. But if a compressor suction pressure cutout fails, the temperature might fall to -50°.
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Re: Impact test of carbon steel material as per ASME Sec.VIII
04/17/2010 2:10 AM
Most of this is correct, but not quite all. Impact (or Charpy or notch) testing measures toughness, rather than hardness. Hardness is important to know for abrasion resistance, cutting ability, etc. But it is not the same as toughness, or percentage of elongation at break. These are more aptly related to stretchiness or ductility of the material, rather than to hardness.
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Re: Impact test of carbon steel material as per ASME Sec.VIII
04/19/2010 12:27 AM
I agree with Tornado.
TOUGHNESS - This is the property which enables a material to be twisted,bent or stretched under Impact load or high stress before rupture. It may be considered to be the ability of the material to absorb energy in the plastic zone. The measure of toughness is the amount of energy absorbed after being stressed upto the point of fracture.
IMPACT TEST:-Destructive mechanical test in which a pendulum hammer (swinging through a fixed distance) fractures a standard size notched piece of material with one blow. It indicates how the material will respond to suddenly applied shock (stress) by measuring the energy absorbed in breaking the piece.
WHY IT IS REQUIRED:- Ferritic alloys exhibit a significant transition in behavior when impact tested over a range of temperatures. At temperatures above transition, impact specimens fracture by a ductile mechanism, absorbing relatively large amounts of energy. At lower temperatures, they fracture in a brittle manner absorbing less energy, and hence failing without prior warning (less than 5% elongation).
Vessels are also subjected to shock loadings, due to variation in pressure that is the reason to go for an impact test for materials operating at low temperatures.
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