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Location: the hand state,,, Michigan,,USA
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Difference In Electromagnetic Solenoid Coil vs. Electromagnetic Tube Coil

04/21/2010 8:59 AM

thanks for reading, I'm looking to generate power from sets of magnets passing over a coil. have a proto unit made, and works very well, but want to make a unit, thats not from left overs, looking for the coils part, and not sure about the difference in a tube coil, and a solenoid coil styles, as to if there is a difference to the magnetic field passing over the face of the coils, will one utilize the field better than other?

here is links to the types of coils,,

http://magneticsensorsystems.com/electromagnet/tubular/E-66-100.asp

the other style:

http://www.pbresource.com/coils.html (the midway, or playmatic style) used on proto unit but not common (old )

the coils and magnetics are not my specialty,, but know that someone in the group will know all about this,,, I'm not sure about the magnet on the tube, passing over the outer metal shell as it passes over the core, will it cancel out? or work better? also, since there is a selection of wire size and windings, what works better on utilizing the magnetic fiels? higher voltage low amps/watts vs higher amps/watts with lower voltage?

the proto unit used the later style coils(solenoid), and is still working after 10 yrs, but want to get newer parts, and more easy-available parts,, and try to improve it,

with the go green, getting more and more popular,, this should be a very marketable product!!

thanks for any info you can provide,,

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Guru
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#1

Re: difference in electromagnetic solenoid coil, vs electromagnetic tube coil ?

04/21/2010 9:43 AM

The way to look at it is, you want maximum 'lines of flux' (Yeah I know it sounds pants, but imagine the lines going from N to S poles of the magnets) going through the coils (or more accurately as the coil [or magnet] moves it cuts through the maximum number of lines of flux.
Typically you would have wide flatish coils (the ones you link to are long and thin) with a disc magnet either side, with N and S poles facing eachother just say 10mm appart, so you have a nice strong magnetic field through the coil.
I'm at work so I can't sketch what I mean or give you the usual links. I'll post more later.

With a single magnet (say N pole) just going over one face you want to try to get a magnetic circuit from the other side of the coil core back to the S pole.

It also depends very much on what you want, do you want volts or amps or both? e.g There is a world of difference between making a generator to charge you cell phone and one to provide light.
There is tons of stuff on the web just google diy wind generator.
Hope this is some help.
Del

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#2
In reply to #1

Re: difference in electromagnetic solenoid coil, vs electromagnetic tube coil ?

04/21/2010 10:00 AM

thanks,, a little help,, the more flat wider coil is more like the one used on the proto unit,, but they are left overs from scrapping out pinball units,, ie where the later link was to,, but those coils are old and getting hard to find, so,, the "tube coils" are available up to very large surface,, but if the magenet is only 1 in,, then it seems a bit wastefull to have a coil 4 in in diamiter? but then the field goes beyond the size of magnet,,? was just wanting more info on the tube style,, with the shell on the outer as it passes over it,, if they would cancel each other out,, the shell will be connected to the metal plate on bottom,,

the general purpose of unit,, will be more to charge batteries,, large ones,, but also want to have different size units avail,, to cover a larger market,, and yes its wind to spin magnets,, so looking to have a range of coil sizes,, small, med,, large,,

there is rectifers connected to the output of coils to change to dc,,

will the outer metal tube mess with the center core as the field passes over it? or will it help it provide a better use of them?

thanks del,,

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Guru
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#3
In reply to #2

Re: difference in electromagnetic solenoid coil, vs electromagnetic tube coil ?

04/25/2010 12:10 AM

For very strong moving coils you might consider E cores with a closing I lid. One of the most experienced nations when it comes to coils - strong ones - long travel movements - DC and AC - is Great Brittan.(UK). I remember mechanisms in buses to roll off tickets, print and guillotine units - all with coils - no motor involved!! For longer movements they usually go for a spring loaded round centerpiece with a point and a opposite shaped part in the coil. The force however is not linear over the whole length and becomes stronger when the piston nears the end piece. The spring is also at maximum strength to make a release easier, these solenoids tend to build up some remanent magnetism.

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