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Join Date: Mar 2010
Location: New York, the lakeside
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Backfeeding Voltage

08/19/2010 7:31 AM

Greetings,

I have a CNC lathe that is backfeeding approx. 50 volts into the system and it can be measured on another CNC machines incoming power.

What happens is that the CNC lathe is programmed to cut at a constant surface footage as it is facing the end of the part off. This means that the spindle speed increases as the tool moves towards the center of the part. When the tool reaches its programmed point, it moves at a rapid speed (250 in. per minute) to a point away from the face and above the diameter of the part. The spindle speed at the center of the part is about 2000 rpm. The spindle speed when the tool is above the part is 200 rpm. It is when the tool moves from the center of the part to its clearance position, the spindle rapidly decels, and backfeeds the voltage into the lines. I had a drive rebuilt and as we were checking it out under power that it started to buzz when the lathes spindle decelerated. It happened every time. The voltage measured on the new rebuilt drive jumped approx. 50 volts. I don't know who long this has been going on. Has anyone seen this before or know how to fix this problem?

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#1

Re: Back-feeding Voltage

08/19/2010 8:23 AM

Sounds like regenerative energy when you decelerate. Most drives have an internal power resistor to dissipate this energy. But in some applications an external resistor must be added for dumping higher energy levels. Newer drives capture that energy and store it in the power supply.

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#2
In reply to #1

Re: Back-feeding Voltage

08/19/2010 9:25 AM

That is correct, this is not anything abnormal.

But if the OP wishes to decrease the amount of energy being fed back, or lost as heat in a regen resistor, he should program smoother ramps on his drive.

Yahlasit

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#5
In reply to #1

Re: Back-feeding Voltage

09/28/2010 3:29 PM

I apologize for the long response time, the problem was an undersized ground on lathe, and the mill had no service ground just an earth ground. Thanks for your interest and suggestions.

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#3

Re: Back-feeding Voltage

08/19/2010 10:03 AM

There are may be several reasons that this might occur.

1 The drive parameters may have been changed or are improperly set. Rapid traverse may be set too high, deceleration stop time may be set too low. Check the drive parameters against the original settings.

2 The regenerative circuit is malfunctioning.

A The regenerative braking resistors may be faulty. These can be internal to the drive or may be mounted externally. Check their resistance value is correct.

B The braking transistor in the drive may be faulty. Check the transistor.

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#4
In reply to #3

Re: Back-feeding Voltage

09/28/2010 3:28 PM

I apologize for the long response time, the problem was an undersized ground on lathe, and the mill had no service ground just an earth ground. Thanks for your interest and suggestions.

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