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Join Date: May 2007
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Overcharging of Refrigerant

08/31/2010 3:38 AM

I am facing problem of overcharging in Refrigerator although the quantity of refrigerant charged is verified. Icing is deposited on suction end. Can anyone help me to resolve the problem.What may be the probable cause.

Rgds

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#1

Re: OVERCHARGING OF REFRIGERANT

08/31/2010 3:57 AM

The cause is that the air hitting the cooling coil is too moist for too long.

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#2

Re: Overcharging of Refrigerant

08/31/2010 9:43 AM

You have to replace the "capilar" filter installed between the hi and the low pressure lines; then perform a full vaccum to eliminate humidity and air; then fill with gas to specs; then sit and leisurely enjoy the marvels of modern climate control.

Yahlasit

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#3
In reply to #2

Re: Overcharging of Refrigerant

08/31/2010 10:04 AM

Sorry, I overlooked the part where you say "refrigerator".

In that case, have a cold beer.

Yahlasit

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#4

Re: Overcharging of Refrigerant

08/31/2010 10:39 PM

My understanding is that you weighed in the refrigerant charge as per the manufacturer, and now have a icing problem on the suction line?

That said I need to know what you are working on and the application. The type of refrigerant used, operating pressures and the suction line superheat.

It could be an over charge or a refrigerant metering device failure or several other problems.

Get back to me with the information.

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Guru

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#5

Re: Overcharging of Refrigerant

09/01/2010 1:25 AM

I suspect that moisture in the system. Corrective actions are Purge,evacuate system,install new drier,recharge the system.

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Guru
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#6

Re: Overcharging of Refrigerant

09/01/2010 1:47 AM

What type of compressor your refrigerator have? What is the size? What kind of lubricating oil system you have? These informations needed for correct feedback. However I try to guess some thing like following:

1. Generally lub. oil get mixed with refrigerant while in operation. Some quantity of mixing is desirable. But when more oil get mixed, it will result rise in refrigerant level in evaporator. It may be percieved as overcharging of refrigerant. This may cause entry of some liquid refrigerant in compressor suction line bringing extra cooling. This can be identified by considerable drop in discharge line temperature and overloading of compressor. This is detrimental for compressor. If it is so, temporary solution is to remove some refrigerant and run the machine at lower load. Next, to remove exess oil from evaporator by transfering refrigerant to condenser.

2. Your refrigeration load may be low. Put some more load.

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#7

Re: Overcharging of Refrigerant

09/01/2010 7:26 AM

Overcharge is not necessarily indicated by frost on the suction line, although the "superheat" reading will be low.

Frosting of the suction line (the larger of the two lines leaving the evaporator) is a sign that the refrigerant is not being used to cool the load. This is a signal that there is liquid refrigerant still evaporating in the suction line on the way to the compressor.

In technical terms a service man might say is that there is "no superheat". Superheat is the difference in temperature of a vapors' actual measured temperature and its saturation pressure temperature. The term superheat also applies to boilers where steam is the working medium. 4⁰ to 8⁰ of superheat at the outlet of the evaporator and a maximum of 12⁰ superheat at the compressor is OK, although the manufacturer does have a specification for the correct amount of superheat.

Significant amounts of liquid reaching the compressor can do harm: Compressors are vapor pumps not liquid pumps, and droplets moving at high velocities can erode internal components over time (valves).

Check the refrigerator fan and insure that airflow is not blocked.

Alternatively, the refrigerant metering device may be overfeeding refrigerant. Since most refrigerators have capillary tube metering devices this is unlikely – usually capillary tubes plug up, not increase in size. In the rare event that your refrigerator has an expansion valve, it could be that the expansion valve is malfunctioning and needs to be adjusted (if possible).

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#8
In reply to #7

Re: Overcharging of Refrigerant

09/01/2010 1:53 PM

Good Post Coldspot, the only thing I can add is to make sure it is completely defrosting on the off cycle. If it's a frost free, then make sure the evap. is clear after the end of the defrost period.

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#9

Re: Overcharging of Refrigerant

09/02/2010 11:07 AM

Over charging will not cause icing on the suction side but inadequate flow of refrigerant will. One of the more likely causes of that is a plugged liquid line filter/drier and/or a plugged expansion valve filter. I'm assuming that both are properly sized as well as the liquid line. A sinlge step compressor that is too large for the evaporator coil will also cause the same problem. Check them out.

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#10

Re: Overcharging of Refrigerant

09/02/2010 12:08 PM

If this is a domestic/ house hold refrigerator there is one thing that you can check. On almost all of them they solder the capillary feed tube to the suction line. This acts like a heat exchanger that sub cools the liquid refrigerant, prevents flash gas and improves efficiency.

The solder tends to break down with age and the two of them no longer make contact. Frosting on the suction line will occur. If this is so, than clean both lines and bind them together with a double layer of electrical tape.

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