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Join Date: Sep 2010
Location: India
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HT Motor Capacity Reduction

09/10/2010 5:32 AM

I have a HT motor (6.6KV, 1.5MW) which is designed for higher load(40%more) than the requirement. This results in higher energy consumption.

Is it possible to lower the capacity of the motor by connecting the stator in STAR instead? Will the efficiency remain same? Will the power consumption reduce with the same load?

Where can the bottleneck be (if at all there is any)?

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Anonymous Poster
#1

Re: HT Motor Capacity Reduction

09/10/2010 7:26 AM

CHECK IT, 6.6 STATOR MAY BE ALREADY STAR CONNECTED

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Guru
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#2

Re: HT Motor Capacity Reduction

09/10/2010 8:01 AM

The motor will consume what it needs to drive the load, in your case, 0.6 MW. It will of course draw more current than this due to efficiency and power factor. If it is delta-connected now, you cannot connect in star since the power will drop by a factor of 3, ie, it can deliver only 0.5 MW.

It may run at slightly poorer power factor and efficiency at 0.6MW than at 1.5 MW, but short of replacing it, it is not worth bothering about. One plus point is that being only partially loaded, it is likely to last longer.

Please check out this link for more on motors : cowern

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Guru
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#3
In reply to #2

Re: HT Motor Capacity Reduction

09/10/2010 10:55 AM

Nicely put.

Many people believe, incorrectly, that a larger motor automatically consumes the power rating of the motor. But a motor only consumes as much power as it needs to accomplish the work load it is attached to, plus losses. Losses can be further divided into several categories, most of which are fixed regardless of motor size, i.e. friction, wind, I/R etc. etc. The only one that varies with motor size is the core (magnetic hysteresis) losses in the iron. More iron, more losses. But of the total losses, this never represents more than about 25%. but that is 25% of the LOSSES, not of the motor power. So if your motor efficiency is rated at >90% (as many newer designs are) then the magnetic losses represent <25% of <10%. If your motor power draw is further reduced by a light load, as in this case, then that is <25% of <10% of 40%. So you are experiencing at worst an additional 1% losses with relation to the full load power draw of that motor, probably a lot less. Take that into consideration before chasing it with expensive solutions.

Power factor issues can be easily corrected with capacitors.

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Power-User
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#4
In reply to #3

Re: HT Motor Capacity Reduction

09/11/2010 8:14 AM

GA from me, excellent explanation

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Guru
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#5
In reply to #4

Re: HT Motor Capacity Reduction

09/12/2010 9:16 AM

And me

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#6

Re: HT Motor Capacity Reduction

09/13/2010 5:11 AM

In addition to points already stated, other point may be checked inregard to the voltage imbalance between the three lines; for more than 2% voltage imbalance motor power will be deratd for safe operation of motor.

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