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Anonymous Poster

Overload Setting

09/15/2010 1:06 AM

May I know how to set overload setting for motor with DOL starter.

example : motor rated current is 8.80 A. V 415.

2.91 kW. pf 0.85 so I assuming that will be what I need to set overload setting and how I choose to use overload setting . and how to select the mcb also.

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#1

Re: Overload Setting

09/15/2010 2:11 AM

You can easily select the switch gear and ratings form the catalog of any reputed (ABB, Siemens, L&T) switchgear manufactures. Also these information are available with motor manufactures.

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Power-User
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#2

Re: Overload Setting

09/15/2010 2:29 AM

based on the motor type

olr setting= 115-125% motor flc

mcb = 150-250% motor flc

check out this link

http://cr4.globalspec.com/thread/56416#comment586920

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#3

Re: Overload Setting

09/15/2010 2:39 AM

Its 3 phase so formula is:
I = kW / ( √3 x pf x VLL ), in kA

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#4

Re: Overload Setting

09/15/2010 2:40 AM

Run the motor/pump at full load and then tong the cables. then set the starter 10% above that.

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Guru
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#5

Re: Overload Setting

09/15/2010 3:46 AM

In IEC countries, you need to set the relay at actual motor current, not higher. The relay already has a factor of 1.125 (1.05-1.2 range) built into the trip characteristic as per IEC 60947. If you set the relay higher, it will not protect the motor on overload.

The back up MCB will also need to be set at fairly close to this value. If you can get a 'magnetic-only' MCB, which does not have a thermal element, it will be better. If you want Type 2 co-ordination, it needs more analysis.

As Vinod Tomar says, most good manufacturers give the whole selection. You will be better off using their recommendation.

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Guru
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#6

Re: Overload Setting

08/29/2024 7:10 AM

Assuming the abbreviation <...mcb...> means "miniature circuit breaker", the correct protocol may be found in many countries' electrical standards, such as BS7671 in the UK. Commonly, motor cables are protected by fuses instead.

The relationship between overload setting for the motor and other protection for the cables is called "co-ordination", and forms the training of a qualified Electrician, who is there to design, select, install, test and certify as safe upon completion of the testing. If one is not to hand, then hire someone locally.

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