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Induction Lighting

10/10/2010 11:31 PM

Would like opinions of and experiences with Induction lighting. Specifically high bay industrial units. Longevity of service, lumens maintenance over the life span of the lamp, etc. All advice and comments are greatly appreciated

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#1

Re: Induction Lighting

10/12/2010 1:28 AM

Magnetic induction lamps

Diagram showing labelled components of a rectangular style, external inductor type, Magnetic Induction Lamp (ballast not shown). A Philips QL induction lighting system, where A)Discharge vessel, B) Tube with power coupler and C)Electronic ballast.

Aside from the method of coupling energy into the mercury vapour, these lamps are very similar to conventional fluorescent lamps. Mercury vapour in the discharge vessel is electrically excited to produce short-wave ultraviolet light, which then excites the phosphors to produce visible light. While still relatively unknown to the public, these lamps have been available since 1990. The first type introduced had the shape of an incandescent light bulb. Unlike an incandescent lamp or conventional fluorescent lamps, there is no electrical connection going inside the glass bulb; the energy is transferred through the glass envelope solely by electromagnetic induction.

There are two main types of magnetic induction lamp, external inductor lamps and internal inductor lamps. The original, and still widely used form of induction lamps are the internal inductor types. A more recent development is the external inductor types which have a wider range of applications and which are available in round, rectangular and "olive" shaped form factors.

External inductor lamps are basically fluorescent lamps with electromagnets wrapped around a part of the tube. In the external inductor lamps, high frequency energy, from the electronic ballast, is sent through wires, which are wrapped in a coil around a ferrite inductor on the outside of the glass tube, creating a powerful electromagnet called an inductor. The induction coil (inductor) produces a very strong magnetic field which travels through the glass and excites the mercury atoms in the interior. The mercury atoms are provided by the amalgam (a solid form of mercury). The excited mercury atoms emit UV light and, just as in afluorescent tube, the UV light is down-converted to visible light by the phosphor coating on the inside of the tube. The glass walls of the lamp prevent the emission of the UV light as ordinary glass blocks UV radiation at the 253.7 nm and 185 nm range.

In the internal inductor form (see diagram), a glass tube (B) protrudes bulb-wards from the bottom of the discharge vessel (A), forming a re-entrant cavity. This tube contains an antenna called a power coupler, which consists of a coil wound over a tubularferrite core. The coil and ferrite forms the inductor which couples the energy into the lamp interior

The antenna coils receive electric power from the electronic ballast (C) that generates a high frequency. The exact frequency varies with lamp design, but popular examples include 13.6 MHz, 2.65 MHz and 250 kHz. A special resonant circuit in the ballast produces an initial high voltage on the coil to start a gas discharge; thereafter the voltage is reduced to normal running level.

The system can be seen as a type of transformer, with the power coupler (inductor) forming the primary coil and the gas discharge arc in the bulb forming the one-turn secondary coil and the load of the transformer. The ballast is connected to mains electricity, and is generally designed to operate on voltages between 100 and 277 VAC at a frequency of 50 or 60 Hz. Many ballasts are available in low voltage models so can also be connected to DC voltage sources like batteries for emergency lighting purposes of for use with renewable energy (solar & wind) powered systems.

In other conventional gas discharge lamps, the electrodes are the part with the shortest life, limiting the lamp lifespan severely. Since an induction lamp has no electrodes, it can have a very long service life. For induction lamp systems with a separate ballast, the service life can be as long as 100,000 hours, which is 11.4 years continuous operation, or 22.8 years used at night or day only, or 45.6 years used at half of a night or day only, or 91.2 years for one quarter of a night or day only. For induction lamps with integrated ballast, the lifespan is in the 15,000 to 50,000 hours range. Extremely high-quality electronic circuits are needed for the ballast to attain such a longservice life. Such lamps are typically used in commercial or industrial applications. Typically operations and maintenance costs are significantly lower with induction lighting systems due to their industry average 100,000 hour life cycle and five to ten year warranty.

[edit]Advantages

  • Long lifespan due to the lack of electrodes - between 65,000 and 100,000 hours depending on the lamp model;
  • Very high energy conversion efficiency of between 62 and 90 Lumens/Watt [higher wattage lamps are more energy efficient];
  • High power factor due to the low loss of the high frequency electronic ballasts which are typically between 95% and 98% efficient;
  • Minimal Lumen depreciation (declining light output with age) compared to other lamp types as filament evaporation and depletion is absent;
  • "Instant-on" and hot re-strike, unlike most conventional lamps used in commercial/industrial lighting applications (such as Mercury-vapor lamp, Sodium-vapor lamp and Metal halide lamp);
  • Environmentally friendly as induction lamps use less energy, and use less mercury per hour of operation than conventional lighting due to their long lifespan. The mercury is in a solid form and can be easily recovered if the lamp is broken, or for recycling at end-of-life.[12]

These benefits offer a considerable cost savings of between 35% and 55% in energy and maintenance costs for induction lamps compared to other types of commercial and industrial lamps which they replace.

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#2
In reply to #1

Re: Induction Lighting

10/12/2010 2:00 AM

Thank you for the great information, as much as practical given it,s relative newness have these numbers been proven in less than favorable environments.

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#3

Re: Induction Lighting

10/12/2010 3:24 AM

Again my thanks for your help.

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#4

Re: Induction Lighting

10/12/2010 5:57 AM

A few years back I heavily favored induction. Not anymore, now the way to go is led. See dialight product line. Based on long life, vibration resistant, instant on, energy efficient, cost, dimmability, The only problem I did have with induction was failure to start due to low voltage. Not from a fixture problem but from a voltage drop problem of the wiring

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#5
In reply to #4

Re: Induction Lighting

10/12/2010 6:09 AM

May I ask why LED? What I have read Induction beats LED in terms of lifetime and efficiency etc.

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#7
In reply to #5

Re: Induction Lighting

10/12/2010 1:46 PM

From what I read the induction lamp has a lower efficacy and is a more costly installation.

Lifetime is the induction lamp's real claim to fame.

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#6

Re: Induction Lighting

10/12/2010 10:05 AM

Class 1 div 1 rating and less costly.

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#8
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Re: Induction Lighting

10/12/2010 5:38 PM

http://www.lvdbulbs.com/comparison.htm

This web site and every other I have read so far indicates otherwise, granted it may be slanted towards a sales aspect but even straight up tech papers seem to agree. That is the main reason I came to this site and others like it, trying to cut through the hype and get to the actual.

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#9
In reply to #8

Re: Induction Lighting

10/13/2010 12:57 AM

Looks like a questionable bunch but who knows. What I had looked at previously were along professional lines and much more expensive.

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#10
In reply to #9

Re: Induction Lighting

10/13/2010 1:12 AM

I included that chart because it closely matches the other charts I have found. Those particular lamps will not be what I need as they appear to be residential or commercial grade. I will be buying High Bay Industrial fixtures and am still shopping prices. I do value and appreciate your input though.

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#11

Re: Induction Lighting

10/13/2010 1:31 AM

See effect of replacing 250 W MH industrial fitting with 150 W induction lamp fitting - in a company in Pune, India. I had attached a similar picture for some one who wanted to use it for his car wash bay area. It is not just a question of lumen only - it is also the way light is dispersed without blind spots in between. MH lamps go off for 5 to 10 minutes for a small power fail of 0.1 sec or so. Not so with these lamps. LEDs- have a fast lumen degradation down to 50% of its original value in about 5000 to 7000 hrs- which many marketing / manufacturing people keep mum and don't reveal.

CR4 Admin: Photos removed at user's request.

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#12

Re: Induction Lighting

10/13/2010 1:43 AM

Here is second picture of induction lamp replacing sodium vapor lamps in a shop floor. Even HPSV lamps take about 30 to 40 sec to turn on when there is 0.1 sec power fail and then another minute or so to brighten up- no such problems with induction lamp.

CR4 Admin: Photos removed at user's request.

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#13
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Re: Induction Lighting

10/13/2010 1:49 AM

Thank you Sir your insight is greatly appreciated.

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