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Power-User
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Comparison of Generator with Same Insulation Class & Different Class Temp. Rise

10/17/2010 3:59 AM

If asked to make a selection among two generators 25 MW each with one having Insulation class F and Temp rise F and other insulation class F with Temp rise limited to class B. The selection is very obvious, the Machine with insulation F with Temp rise limited to class B.

Will you pl. share your experience when comparing two machine with respect to Iron loss, Copper loss, total power loss in machine, flux density at normal operation, expected life, reliability, and over load capabilities, cost etc

any web links on subjects Pl.

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Guru
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#1

Re: Camparision of Generator with same issulation class & different class temp. rise

10/17/2010 4:29 AM

You have asked this before as a guest? Despite 30 views, no answers. Maybe i should not be giving my views here since i am no expert in generators, but....

... if you are using Class F insulation, why would you restrict yourself to Class B temperature rise? Overkill isn't it? 50°C is the margin. Why so much overdesign?

i can understand this if this was a fire-pump or something similar, where the risk of loss of life is there...not in a generator.

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Power-User
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#2
In reply to #1

Re: Camparision of Generator with same issulation class & different class temp. rise

10/17/2010 5:34 AM

As generator is important piece of equipment, so selecting Insulation class F and temp rise limited to class B shall result in extending service life of generator.

As there is thumb rule any increse/fall of 10 dig operating temperature half/double the useful life of insulation of 20,000 hrs.

Any further readings on subject, pl suggest.

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#3

Re: Comparison of Generator with Same Insulation Class & Different Class Temp. Rise

10/21/2010 12:18 AM

You have posted the question in last 3-4 days and I had posted my reply today. please see the same

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Power-User
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#4
In reply to #3

Re: Comparison of Generator with Same Insulation Class & Different Class Temp. Rise

10/21/2010 6:21 AM

Dear PCCHATUR,

Thanks for reply.

Will you pl. suggest values of flux density (or corel loss in Watts/KG of iron core) for two machines of 25 MW with Insulation class F and different temp class rise.

I hope you to have answer...

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#5
In reply to #4

Re: Comparison of Generator with Same Insulation Class & Different Class Temp. Rise

10/21/2010 11:25 AM

Generators are not designs are not changed for such features (Class F temperature rise and class B temperature rise). Each generator is designed for a particular MVA rating using class insulation with class B temperature rise. If you ask for generator with class F rise, you will be offered a smaller MVA generator to be operated at your asked rating which will have class rise at this rating.

As far flux density or watts/Kg for two generators, steel grade is not changed for such changes. Generally 1.5W/Kg grade of steel is used for Turbo Generator core design.

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#6
In reply to #5

Re: Comparison of Generator with Same Insulation Class & Different Class Temp. Rise

10/22/2010 2:50 AM

I assume the figure loss in iron 1.5W/Kg is for Machine with insulation class F and temp rise class B.

What would be figure of iron loss for Machine with insulation class F and temp rise class F. I mean iron loss value at operating point.

Again I hope you have answer.

Thanks in advance for your answer.

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