hi all,
would you pls explain to me how this happened, if you know!
it is an old 7kw ac generator three phase, brush type driven by small engine 2piston, 3000RPM. the voltage regulation is not with automatic voltage regulator.
there is something like three phase transformer, there are three small wires coming out from the generator, i checked the voltage on these wires and it was about 48 ac volts when the generator output is 380v, with no load.
these three wires are connected to this transformer and there is output from this transformer wich are three wires as well and connected to three phase bridge rectifier, from this bridge rectifier the generator rotor coil is connected via slip rings.
the main three phases wires are connected to this transformer ''hard wire'' and then to the main breaker.
i cancelled all of this and i used AVR, its input is 240v and output max volts is 90vdc max amps is 6amps.
it worked fine with this regulator, i checked the output voltage from the regulator to generator rotor and it was 37dcv when generator voltage was 380v without load. i run the generator for about 20 minutes then i noticed that there is resistor on the regulator is getting very hot. i tried with another type of regulator and it was same problem. the resistace of the generator rotor was 53 ohms, the amps was only 0.7 amps.
i tought because this regulator normaly working on brushless generator, the output voltage from the regulator normaly is about 10-15dcv with generator loaded so the extra heat on that resistor was because of high output voltage from the regulator,
my question is why its getting hot while they said that the max output voltage is 90vdc and it was only 37vdc?
does that mean this regulator is not good to use with this type of generators?
the main problem of this generator was that its not generating at all times, i start it and it works fine, i stop it, when i start it the next day it will not generate power.
i thought the problem is that it looses the residual flux.
can i use push botton switch to supply the generator rotor with 12dcv from a battery to flash it if it will not generate or there is another better solution?
please advice