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Anonymous Poster

AC Generator Rotating Rectifier Diodes

02/09/2011 12:49 PM

hi all

would you please help me on this if you have any idea!

its 180kva ac brushless three phase generator 380v 50z, the cover was not fitted after we fitted new regulator and the operator run it and it was raining, so the main rotor winding got grounded and the rotating rectifier diodes were overheated and shorted.

when i checked the main rotor winding resistance it was 1.6 ohms, i checked the insulation to ground and it was 0.3 M ohms. so i managed to fix this by keeping space heater for one night inside the generator, in the next morning i found the insulation resistance is 105 M ohms, so i changed the diodes with new ones and run the generator. its working fine but only for 30 minutes and then the diodes overheated and shorted again.

i changed the diodes again and the same problem was happened,

what i am wondering is that the insulating resistance of the main rotor coil is high and the coil resistance is 1.6 ohms, so what caused the diodes to overheat!

is it because the rotor resistance is not right and because of the first problem the winding got shorted and i could not see this? maybe 1.6 ohms is not the right resistance of the rotor coil?

or it is something else which i could not see?

your help is highly appreciated

thanks

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Guru
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#1

Re: AC Generator Rotating Rectifier Diodes

02/09/2011 3:01 PM

You sure the replacement regulator was proper for the gen set? I would start there.

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Anonymous Poster
#2
In reply to #1

Re: AC Generator Rotating Rectifier Diodes

02/09/2011 3:47 PM

hi, thanks for your reply

yes, there is an other genset te same as this, and i fitted the same regulator type and its working fine for about 3 months now.

this problem caused by the rain, at first when the problem happened, the insulation resistance was very low, i understand that the diodes was burned because of the insulation resistance. but why it happened now while the insulation resistance is high?

i mean now, the voltage at the main rotor is the same as before to make 380v at the main stater, so what is the different from before?

thanks

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Anonymous Poster
#3
In reply to #1

Re: AC Generator Rotating Rectifier Diodes

02/10/2011 9:31 AM

You may need to consider revarnishing and rebake the rotor and stator windings, with the generator running and water coming in i suspect the insulation is gone that is why you get a good reading when cold but when machine runs and temperature goes up the IR value drops.

Check leads to the rotating diodes board for insulation damage from heat

JS

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Anonymous Poster
#4
In reply to #3

Re: AC Generator Rotating Rectifier Diodes

02/10/2011 11:45 AM

hi guest

i will do complete check on the rotor and stater, thanks for your help and advice.

i will not forget to thank the North of 60 for his advice aswell.

thanks gentlemen

bye.

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