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Electric Wheel Motor(s) for Lawn Tractor

03/01/2011 1:41 PM

Hi folks...newbie here....if this should be posted in another Section, please advise.

I've read numerous posts about electric wheel motors for cars (both 2 & 4 wheel)

What I'd like to make is a 4-wheel articulated lawn tractor of approximately 25 total hp. I'm guessing that the propulsion part of it would only need to be rated at about 10hp. This tractor would principally be used for snow-blowing.

The idea here is to get true 4-wheel traction. A controller that would (electronically?) take into account the angle of articulation would be needed, as well as variable speed and reverse.

I had built a 4-wheel drive tractor a number of years ago using conventional differentials and even though both front and rear differentials were direct-coupled to a common hydrostatic drive, a wheel or wheels would slip on the side with least traction.

I have toyed with the idea of hydraulic wheel-motors, but the electric design would seem to be simpler. Also, the hydraulic system would probably need some elaborate controls.

Any advice or leads would be greatly appreciated.

gatz

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#1

Re: Electric Wheel Motor(s) for Lawn Tractor

03/01/2011 9:13 PM

I can't remember what they were called, or a brand name, but there are electric motors that are sensitive to slip and tend to run very closely at the same speed, without being exactly synchronized. Something like this might work well in your app. (Sort of like an electrical version of Posi-Traction.)

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#2

Re: Electric Wheel Motor(s) for Lawn Tractor

03/01/2011 9:26 PM

If you are going to use this on a snow removing device, why not just use solid axles connected by a torque limiting clutch. The front to rear drive could be connected by a speed sensitive clutch, like a chain saw. Another option might be to use the electric clutch design from a better riding lawn mower.

BTW, welcome to the insanity.

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#8
In reply to #2

Re: Electric Wheel Motor(s) for Lawn Tractor

03/02/2011 8:04 AM

7-06027. picture failure again.

This electric clutch is sold by NAPA for around $250, and is rated for 105 ft. lb.torque. If the engine drives a solid axle shaft, with this mounted to it, and a belt from the clutch to the solid axle on the other end, all wheel drive is achieved when needed, released when not. Just another option. Not as sophisticated as the hydraulic drive, but still 4WD.

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#3

Re: Electric Wheel Motor(s) for Lawn Tractor

03/01/2011 9:50 PM

For low speed high torque hydraulic is far better and cheaper. Just by using the proper type of flow dividers you can get full time all wheel drive with equal speed and torque while still being able to steer properly.

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#4
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Re: Electric Wheel Motor(s) for Lawn Tractor

03/01/2011 9:56 PM

Do you think the cost of 4 hydraulic motors will exceed the cost of the clutches and differentials?

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#5
In reply to #4

Re: Electric Wheel Motor(s) for Lawn Tractor

03/01/2011 10:40 PM

You could always use your dual differentials and drive them with two hydraulic motors run in series and a variable flow rate pump.

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#6
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Re: Electric Wheel Motor(s) for Lawn Tractor

03/01/2011 11:54 PM

I doubt it being he only wants around 2.5 HP on average at each wheel.

Small hydrostatic traction motors that size can be found new for around $100 - $150 plus the three flow dividers would probably be around $50 - $75 each.

It depends on how elaborate he needs or wants to get with the design. Honestly form my experience when low speed high torque with high reliability is wanted for small variable speed and heavy load operation hydrostatic drive is tough to beat.

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#7

Re: Electric Wheel Motor(s) for Lawn Tractor

03/02/2011 3:23 AM

Gatz

If you want to work with electric traction the sky is the limit even for a newbie.

In simple terms DC traction motors on the same axle connected in series share the load reasonably well during turning. This is because voltage and speed are directly proportional while the current is identical, so the outside wheel develops more voltage and therefore power. ( the key learning is every {yes every} electric motor is always a generator when it us turning otherwise they would draw unlimited current). The sometimes downside is that torque is proportional to current, so both wheels produce the same torque. This isn't normally a big deal and the system is simple. The true downside is maintenance and false assumptions which I can explain when you ask.

AC drives and AC derived drives fix the theoretical problems of DC while adding giant helpings of torque. Unfortunately they also add fairly large helpings of complexity. This is the kind of complexity I spend my time helping Electrical Tradesman overcome.

If you want to roll your own I would recommend looking at the modelling hobbyists for guidance. Here is a good link.

http://www.ameng.com.au/

Check the "Arcs and Sparks" section, yeah he is one of my mob.

When you find similar links, could you please post them and also post your success with the project.

For a simple mower you will probably need less power than you posted, but for a mini tractor go for it.

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#9
In reply to #7

Re: Electric Wheel Motor(s) for Lawn Tractor

03/02/2011 9:36 AM

Thanks for all the imput.

Lots of good suggestions and comments.

Emjay..I went to that site, but didnt see the "Arcs and Sparks" section....is it hid under some other heading?

tcmtech; as re the hydraulic motors route, where would be a good source for those motors & flow controls? Would the hyd schematic be easy to design? How would the steering position be used for input to the flow divider?

Would the flow control/flow divider need to be a "special"?

I've read a little about using electronics as part of a hydraulic drive (which would seem to be the best of both worlds), but haven't persued that yet.

thanks again

gatz

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#10
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Re: Electric Wheel Motor(s) for Lawn Tractor

03/02/2011 8:29 PM

You can get hydraulic motors online in countless places.

As far as the hydraulic line lay out goes its very simple. The variable displacement pump feeds to a 50/50 flow divider that splits the flow front and back and each of those outputs go to another set of 50/50 flow dividers for each axle.

The only additional option would be to add three solenoid valves that allow the outputs of the three flow dividers to each be added together so that they work like a standard open spool differential but can also be each locked up independently for equal speed at all wheels regardless of traction or set in other combinations as well.

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#11
In reply to #9

Re: Electric Wheel Motor(s) for Lawn Tractor

03/03/2011 6:36 PM

Gatz,

Last time I used the Website I was able to look at back issues.

When I got home last night there was the latest issue of AME waiting for me and the first article in the book is on on home made electric traction utilising automotive alternators. I haven't had time to fully read the article yet (I've looked at the schematics) and may contribute when I do. It looks like a really good starting point for your project.

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#12
In reply to #11

Re: Electric Wheel Motor(s) for Lawn Tractor

03/03/2011 10:34 PM

That sounds interesting to me. Please post contact information if it is available. Thanks.

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#13
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Re: Electric Wheel Motor(s) for Lawn Tractor

03/03/2011 10:56 PM

Bob,

I did a snip of the page for the current issue at AME but cut not paste or attach it. I'd suggest look at the site from my last link and click on Current Issue.

As well as the Alternator article you will find Richard Schurman discussing electric traction in full size equipment. I'll look closely at that article when I get 5 as traction is my specialty.

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bob c (4); Emjay4119 (3); gatz (1); Jspeop (1); tcmtech (3); Tornado (1)

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