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Capacitors for Furnace in Steel Plant

03/31/2011 12:11 AM

Dear experts,

Can you kindly explain to me about the fuction and purpose of Capacitors for furnace in steel plant? I have experience about the capacitor install at LV side of transformer to maintain the PF. but for the furnace in steel plant I have no idea about that. What is the difference between them? What about the high frequence in the furnace that the capacitor have to maintain (or withstand )? Thank you.

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#1

Re: Capacitors for furnace in steel plant

03/31/2011 1:19 AM

Electric arc furnaces (EAFs) produce voltage fluctuations and flicker because of the reactive power severe variations.

The electric arc furnace (EAF) is considered as a nonlinear and erratic load; it creates a series of adverse effects to the power grid such as three-phase unbalance of the power grid, negative sequence current, high order harmonics, severe voltage distortion, serious flicker, and low power factor.

Go and read this research paper,

http://onlinelibrary.wiley.com/doi/10.1002/etep.479/full

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#2
In reply to #1

Re: Capacitors for furnace in steel plant

03/31/2011 3:11 AM

Thank vinu answers for your valuable comment, it help me alot. Best regard Nguyen Khoa Dung

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#3
In reply to #2

Re: Capacitors for furnace in steel plant

03/31/2011 5:02 AM

and sorry, I have another question: What is puspose of high frequence parameter (ex. 500hz) indicated in capacitor for furnaces (Electric arc furnace). Because my rated frequence is 50hz not 500hz ?

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#4
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Re: Capacitors for furnace in steel plant

03/31/2011 9:44 AM

See answer #1, particularly the part about "high order harmonics"--the capacitors must deal with (withstand) these.

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#5
In reply to #3

Re: Capacitors for furnace in steel plant

03/31/2011 9:54 AM

As the research paper stated EAFs are a rich source of harmonics because of their highly nonlinear characteristics. This means that in addition to the fundamental frequency of 50Hz there may be varying amounts of multiples of this frequency. If the insulation system of the capacitor is not designed to these high frequency pulses then it may break down when exposed to them. Moral of the story is that ordinary (fundamentally rated) capacitors should not be used in this application due to the probability of premature failure.

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#7
In reply to #1

Re: Capacitors for furnace in steel plant

04/01/2011 3:43 PM

Hi Vinu,

Great. The link you quoted is really informative.Good answer

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#8
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Re: Capacitors for furnace in steel plant

04/02/2011 8:09 AM

Think of the capacitor as a quick release battery. It stores up energy so that when you need it you don't over pull power. The ratchet on demand for electricity can cost millions of dollars. Whatever maximum power the plant pulls for some preset amount of time is what they will have to pay. The power plant must provide for the maximum demand. This max pull with alloted time cost will last for 1 year.

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#6

Re: Capacitors for Furnace in Steel Plant

04/01/2011 8:34 AM

what types of furnace are there. arc, gas or induction

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#9
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Re: Capacitors for Furnace in Steel Plant

04/03/2011 9:27 PM

Dear Gud777 The furnace is induction type. The exiting capacitor is high frequency capacitor install at induction furnace terminal for local compensate. can you kindly explance to me the method to calculate the capacity of high frequence capacitor, and what is the defferent to ordinary capacitors (50hz capaccitor) ?

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#10
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Re: Capacitors for Furnace in Steel Plant

04/03/2011 9:45 PM

I have to say that i am just a hobbyist and no expert about electricity, so i am not capable to advice you in right directions, but as now you have tell us better information on your problem, and so maybe the experts here can give you better ideas regarding your problem. But Google is my best friend when i need some Information.

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#11
In reply to #9

Re: Capacitors for Furnace in Steel Plant

04/03/2011 9:56 PM

Maby this can help. http://www.icrepq.com/pdfs/ZAMORA401.pdf

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#12

Re: Capacitors for Furnace in Steel Plant

04/07/2011 7:40 AM

Is the furnace power supply a variable frequency type? 0-500Hz Induction power supply. If it is, then the capacitors are used to tune the furnace to the power supply like a radio transmitter. In other words, lead and lag on the sine wave according to the melt.

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#13
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Re: Capacitors for Furnace in Steel Plant

04/08/2011 3:38 AM

@ rrnut-2:

There is no power supply with a variable frequency type. the power supply for the furnace is 900V, 3 phase, 50Hz, thought 35/0.9kV transformer.

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#14
In reply to #12

Re: Capacitors for Furnace in Steel Plant

04/08/2011 1:03 PM

In general, in a co-gen plant with many motors, the problem is too much inductance. They therefore add capacitance so that they can stay on the grid. The grid does not allow for very much swing from perfect balance before they kick you off.

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