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Active Contributor

Join Date: Jan 2011
Posts: 23

Rubber Compression Molding

05/01/2011 3:40 AM

Good morning to all.

Is there any standard or anything like that there should be minimum specific pressure while performing rubber compression molding.Also how much truthful is the statement that there should be approx. 25 to 40 kg/sq cm specific pressure in rubber compression molding process without metal insert products and 40 to 80 kg/sq.cm for rubber products with metal insert.your valuable suggestions are appreciated.

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Guru

Join Date: Oct 2008
Posts: 42355
Good Answers: 1693
#1

Re: Rubber Compression Molding

05/01/2011 9:42 AM

Nothing has changed since the last two times you tried to get someone to give you information that would be readily available from the raw material supplier.

I thought you had an 800 ton press. That should do it. And, as I said before, you need enough clamping force to close the mold and that's all. You could apply a million tons per square inch and it wouldn't make any difference in the finished part.

ASTM D4703 - 10a Standard Practice for Compression Molding ...

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Active Contributor

Join Date: Jan 2011
Posts: 23
#2
In reply to #1

Re: Rubber Compression Molding

05/07/2011 8:04 AM

Thanks for your kind consideration.The following data's will provide information about the problem I am facing.

We have a hydraulic press of 325 ton capacity,max applied pressure=100 kg/sq.cm

(Ram radius=160 mm,4 nos.).platen size=1200x2200 mm

We are planning to mold wall guard of size 200x2000x25 mm thick-5 cavity in a mold of size 1150x2000 mm.

ie. mould area=1150x2000=23,000 sq.cm

cavity area=5(200x2000)=20,000 sq.cm

Whether we have to consider mold area or cavity area?

If cavity area:at max,100 pressure sp.pressure=325000/20000=16.25 kg/sq.cm

Is this sp.pressure enough to mold this object?or do we have to reduce the cavity no?

Can anybody please help?

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Active Contributor

Join Date: Jan 2011
Posts: 23
#3

Re: Rubber Compression Molding

05/08/2011 2:18 AM
05/07/2011 4:04 PM
Thanks for your kind consideration.The following data's will provide information about the problem I am facing.

We have a hydraulic press of 325 ton capacity,max applied pressure=100 kg/sq.cm

(Ram radius=160 mm,4 nos.).platen size=1200x2200 mm

We are planning to mold wall guard of size 200x2000x25 mm thick-5 cavity in a mold of size 1150x2000 mm.

ie. mould area=1150x2000=23,000 sq.cm

cavity area=5(200x2000)=20,000 sq.cm

Whether we have to consider mold area or cavity area?

If cavity area:at max,100 pressure sp.pressure=325000/20000=16.25 kg/sq.cm

Is this sp.pressure enough to mold this object?or do we have to reduce the cavity no?

Can anybody please help?

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