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Associate

Join Date: Mar 2011
Posts: 36

Simulated PWHT for ASME Material, Allow Steel or Carbon Steel

05/02/2011 2:02 AM

Hello everyone,

I need help from experienced people who had gotten into same below problem.

Material should be simulated PWHT. By the way, we just made order the material without the requirement. that is why, the material not to be simulated PWHT was supplied.

do we have to buy new material ? or please let me know if there would be good way to use the material.

Basically, in the ASME Sec. II material requirement, what kind of case does simulated PWHT shall be required for allow material?

How can I judge the accept or reject of the requirement before making order materials in case that the customer requirement does not say any simulated PWHT?

Please advise , thank you all.

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#1

Re: Simulated PWHT for ASME Material, Allow Steel or Carbon Steel

05/02/2011 11:02 PM

What is "simulated PWHT"?

PWHT (post weld heat treatment) is typically applied to fairly thick fabricated items, where the fabrication includes welding. I haven't heard of it being applied to raw materials before fabrication, although such materials may have been tempered or normalized. But these heat treatments would not be PWHT.

I am not closely familiar with all these processes; I am only suggesting a few ideas because no other replies have yet been made.

BTW, that should be "alloy" rather than "allow."

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#2

Re: Simulated PWHT for ASME Material, Allow Steel or Carbon Steel

05/08/2011 5:27 AM

Conventional welding processes, which rely upon the local melting and fusion of material, generate significant residual stress distributions in the weldment. The extent of these stresses can, under conditions of high restraint, approach the yield strength of either the parent or weld materials itself.

Post-weld heat treatment (PWHT) is applied to welded steel assemblies, with its primarily objective to reduce the possibility of brittle fracture. The benefits of post-weld heat treatment include a significant reduction of tensile residual stresses in the weld joint and, to a lesser extent, tempering of the heat-affected zone and the weld metal microstructures.

Post-weld heat treatment of C-Mn steels is typically carried out at approximately 600°C(+), for one hour per 25mm of thickness (Approx.).

Many steel manufacturers arrange simulated post-weld heat treatment of its products with partial fabrication, with fully documented heat treatment charts traceable to national standards.

These material supplied which may be subject to post weld heat treatment in production later on has already been certified in the required condition. This fact is related to some of the steel manufacturer only, who carry out partial fabrication and then simulated PWHT of the parts.I hope this will help.

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