We
erected our Corrugator plant in 2007. During engineering, I calculated total
connected load of depart was 1750KW, 380V (estimated 2150KVA @ 0.8pf). So as
the transformer selected according to connected load, we selected 2500Kva rated
transformer.
Now
when all the machines are in operation, I checked that the running load of our department
never exceed 485KW (512KVA @ 0.95pf). Now for example if our power factor
improvement system fails, the pf drops at 0.60 means max KVA can be drawn from transformer
485KW/0.60 = 808KVA. It means our transformer
is 3 times > max load demand which is not good. If we talk about starting
current surge of big motors then all the big motors are connected with drives. So
there is no issue for high starting surge.
My question is that what should be the best practice/rule of thumb
during selection of transformer in such cases?