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Simple Step Motor and Control

07/06/2011 5:14 PM

I would like to attach a stepper motor to a dividing head. I figure that if I only turn in one direction I should not have any trouble maintaining high degree of accuracy. Basically this is to be used for ornamental turning. Can anyone recommend a motor, controller and some sort of linkage between the motor and the dividing head?

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#1

Re: Simple Step Motor and control

07/06/2011 6:19 PM

Your accuracy will depend on total division ratio, stepper PPR and quality and system backlash and rigidity, not rotation direction. Cutting vibrations are usally the problem not absolute accuracy and it will shake object at whole backlash distance and then some. Anyway for this application microstepping is not adding too much and division (assume 30 or 60 to 1) is big enough so a simple unipolar or bipolar driver like L297 based and a small NEMA 23 or even 17 stepper is enough. I would also go for a custom turned link to keep motor and divider system compact. S.M.

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#2

Re: Simple Step Motor and control

07/06/2011 6:23 PM

Here a link to cnc rotary/lathe head indexing article/forum. It looks like a build it your self info. There can be a lot of information found in in different machine forums.

Best method to avoid and linkage/drive is to direct couple motor to head in place of the handle. You would need a motor with enough torque to turn it. And mount motor to a bracket to the head itself.

Good luck w/your project.

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#3

Re: Simple Step Motor and Control

07/07/2011 11:49 PM
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#4

Re: Simple Step Motor and Control

07/08/2011 12:15 AM

Artsoft is my recommendation for control. As for an indexer, too many possibilities...

Steppers and links to other good resources

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#5
In reply to #4

Re: Simple Step Motor and Control

07/08/2011 12:22 AM

Good info Johannescnc, but my lord, the guy says "Basically this is to be used for ornamental turning."

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#6

Re: Simple Step Motor and Control

07/08/2011 6:53 AM

You do not state actual application loadings, but you should remember the following.

The stepper motor is not a rigid precision positioner, it reacts to any force trying to displace it from its "present" position, and this implies a displacement to react to.

If the holding force is overcome it will move to its next holding position, which will be a movement of the "natural pole" of the motor (eg 1/200rev), not the driving distance (eg 1/1600rev).

In a precision way, you are right to assume that always moving in the same direction will improve the accuracy even with direct drive, as the position stopping (being reactive to load) will depend on the friction drag (if you ignore stopping Inertia!).

Your application may require a positional lock (or brake), which for precision will present it's own problems.

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#7

Re: Simple Step Motor and Control

07/08/2011 7:31 AM

A Stepper motor or for that matter any motor will be affected by output loads and may not give accurate indexing.

A positive indexing drive like a "Geneva Mechanism" with a worm gear reducer could be a good option

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HenrytheEngDes (1); Johannescnc (1); metalSmiths (1); raymenon (1); regsoft (2); SimpleMind (1)

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