Previous in Forum: A.S.T.M   Next in Forum: Mic 6 Aluminun Plate Warping Away from Hot Plate
Close
Close
Close
6 comments
Rate Comments: Nested
Power-User

Join Date: Apr 2011
Posts: 104
Good Answers: 5

Outdoor pizza oven for multi-purpose use

09/27/2011 10:46 AM

Hi Folks, I am amazed with the depth of knowledge and intrests on this site and wanted to pose this question for discussion. I have seen these outdoor ovens that appear to be common in Italy and other parts of Europe for baking pizza and breads. They are basically constructed in a dome or arch shape with fire brick and other masonry products. A wood fire is used to heat them to temperature and the latent heat is then used to bake for some time after the fire has gone out. I saw one of these made up on a trailer that was hauled to a farmers market and they were using it at the market for baking pizzas. The temperatures they mention baking at are 700 deg F. I am looking at making a version of this with a few modifications. In the midwest there are several manufacturers of outdoor wood stoves that heat 300 gallon tanks of water then pump the heated water into in floor heating or domestic water heaters. I have an out building with a propane heat source that I wish to supplement heat with wood from a version of these pizza ovens. The building is at a much lower elevation from where the oven would be situated and about 100 feet away. I was planning to have a storage tank in the building with a pump to transfer water from the tank through insulated PEX tubing into copper tubing mortared into the outside of the oven then back through insulated PEX to radiators in the building and then dumped back into the storage tank. When there is no fire or the temperature drops to a certain level the pump shuts off and all water drains into the storage tank preventing freezing. My unknowns are what temperatures will be experienced at the outside surface of the fire brick when the inside is at 700 deg? Will copper tubing be compatible with the materials. I wish to have the oven "portable", 700 to 800 pounds and of dimensions to fit on a pickup or trailer so a 3 to 4 foot square on a angle iron frame is what I was thinking about. I have plenty of wood fuel but I am uncertain about the heat losses in approximately 200 ft of tubing and if the firebrick would have issues with the copper tubing and cold water. This would solve my limited heat issue in the building and when we have large get togethers the kitchen oven is never big enough so we could have a second oven and of course make pizzas and bread after we learn how to operate it. Thanks for any input.

__________________
deanpavil
Register to Reply
Interested in this topic? By joining CR4 you can "subscribe" to
this discussion and receive notification when new comments are added.
Power-User

Join Date: Mar 2011
Location: Ground Zero of the Pompous and self important....Washington DC
Posts: 416
Good Answers: 8
#1

Re: Outdoor pizza oven for multi-purpose use

09/27/2011 11:09 AM

Few issues I see....

#1. Bare copper will not be happy or long lived burried directly into any type of concrete which is highly alkiline and corrosive, porous to humidity all that will corrode the pipes if installed raw. Plastic coatings or tubes will not survive those tempratures.

What tempratures you get on the outside are going to be very dependent of the thermal mass of the oven, and how long its actually in operation.

I can not predict a number.

#2. It is important to use the correct materials....and procedures. I know several people that have these, and several use them several times a week. You can't make a great pizza without a wood fired oven no matter how good the recipe is. Now these people I know, four are in Italy, one is in the USA, and that one was built by a Portugese Stone Mason I know for a friend. That doesn't see much use.

The ones these people have aren't in the 700 - 800 lb range. They are in the range of tons.

#3 with any tubing you will have the very serious issue of thermal expansion to deal with......and the risk of cold spots from it as you suspect might be enough to enduce cracks even after being fully cured.

I've considered building one myself....I just haven't been able to justify it due to the time it takes to get hot and the real ammount we would use it.

With a metal grate you can grill fantastic steaks in one too.

Most of these are used while the fire is still burning......its brought up to temp with a fire in the center, but once hot, the coals and fire are pushed to one side and maintained to keep it up to temp.

Yeah, I've seen these in opperation for a number of years in Europe.

Register to Reply
Power-User

Join Date: Apr 2011
Posts: 104
Good Answers: 5
#2
In reply to #1

Re: Outdoor pizza oven for multi-purpose use

09/27/2011 3:37 PM

That is what I was afraid of with the copper tubing. From some of the plans I've seen there is an insulating layer over the masonry, what if you were to just wrap the tubing on the outside? Could you get, say 5-8 years (depending on useage of course), We still don't know what the temps would be but I may just have to experiment with that. Yes the ones I have seen take up a large chunk of back yard but the one I saw at the market was rather small (4' x 4') on a 10' trailer if that and he was carrying wood and extra storage. Thanks

__________________
deanpavil
Register to Reply
Guru

Join Date: Oct 2008
Posts: 42355
Good Answers: 1693
#3

Re: Outdoor pizza oven for multi-purpose use

09/27/2011 7:26 PM

You have decided to try to adapt a pizza oven to heat water?????????

Water that's over a 100 feet away? The elevation doesn't bother me, what you pay for pumping up comes back down for free.

It's the distance and resulting friction loss that worries me. So, does the friction loss of pumping offset the heat lost by radiation and conduction? You are trying to keep the water warm, right?

Register to Reply
Power-User

Join Date: Apr 2011
Posts: 104
Good Answers: 5
#4
In reply to #3

Re: Outdoor pizza oven for multi-purpose use

09/27/2011 8:40 PM

The flow rate won't be that high, 3 to 5 gal/min. I was thinking 1/2" to 3/4" PEX on the long runs with 3/8 tubing in or around the oven structure. I'm trying to determine if the oven will be hot enough from a continuous firing that it could generate 120 to 150 degree water from the heat on the outside surface of the oven (under insulation of course). I figure I'll lose 10 to 15 degrees in the transmission. Will friction losses be that great at that low of flow rate? Will friction losses effect the heat loss or just pump efficiency?

__________________
deanpavil
Register to Reply
Guru

Join Date: Oct 2008
Posts: 42355
Good Answers: 1693
#5
In reply to #4

Re: Outdoor pizza oven for multi-purpose use

09/27/2011 8:54 PM

Ok,

Start here,

One wooden match produces roughly 1 BTU. 1 BTU will heat one pound of water one degree F.

Once you determine the losses and thermal mass of your oven, you can do the math for the rest of the system.

Register to Reply
Guru
Technical Fields - Technical Writing - New Member Engineering Fields - Piping Design Engineering - New Member

Join Date: May 2009
Location: Richland, WA, USA
Posts: 21017
Good Answers: 795
#6

Re: Outdoor pizza oven for multi-purpose use

09/28/2011 2:29 AM

The outside of your fire brick will be only slightly above ambient temperature, resulting in low heat input to the water. You could put a coil of metal tubing on the inside surface of the oven, but you will have to make sure there is enough water flow so that the water doesn't get so hot as to melt other piping/tubing in the system. Not impossible, but it will need some design care.

__________________
In vino veritas; in cervisia carmen; in aqua E. coli.
Register to Reply
Register to Reply 6 comments
Copy to Clipboard

Users who posted comments:

deanpavil (2); lyn (2); Smoothy (1); Tornado (1)

Previous in Forum: A.S.T.M   Next in Forum: Mic 6 Aluminun Plate Warping Away from Hot Plate

Advertisement