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Anonymous Poster

Replacement of motorized actuater for damper

04/25/2007 2:12 AM

We have an AC motor for driving of an exhaust fan of a boiler.the specific data of this motor is as under:

voltage=440 AC

frequency=50 Hz

RPM= 1000

power= 250 KW

power factor=0.75

Motor efficiency=0.90

EXHAUST FAN DATA IS AS UNDER

Capacity=2,25,500 cubic meter per Hr( flue gasses)

Temprature of flue gasses= 240 centi grade

Density of flue gasses= 0.68

Fan RPM=1000

fan power = 200 KW

We want to install a VFD instead of motorized actuater which is working properly and controlling the load with its partial opening.How much energy will be saved through VFD at the 75 % motor speed.Please advise that is it technically beneficial in terms of power saving to replace motorized actuater with VFD.Thanks in advance for considerations and kind responce of all the members.

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Guru
Philippines - Member - New Member Engineering Fields - Instrumentation Engineering - New Member Engineering Fields - Control Engineering - Who am I?

Join Date: Oct 2006
Location: Northern Mindanao, Philippines
Posts: 2147
Good Answers: 53
#1

Re: Replacement of motorized actuater for damper

04/25/2007 10:07 AM

According to a calculator I got from the 'net, your 200kW fan will require only 84kW at 750 rpm (75% of 1000 rpm). Pretty good.

Anyone with a better calculator?

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Member

Join Date: Mar 2007
Location: JSR.IN
Posts: 9
#2

Re: Replacement of motorized actuater for damper

04/25/2007 11:29 PM

The information provided is not exhaustive to answer your question. However, the following information of generic nature may help you in finding the answer yourself.

Power (P) is directly proportional to Speed (N) to the power of "3".

Head (H) is directly proportional to Speed (N) to the power of "2".

Flow (Q) is directly proportional to Speed (N) to the power of "1".

Therefore,

P = K1 x N^3

H = K2 x N^2

Q = K3 x N

K1, K2, K3 = constants for given fan

As per information given the 25% reduction of speed should reduce the power consumption by 58%. However, the speed reduction will also reduce the static pressure of the fan. With reduced speed the operating point will shift. Therefore fan curves (flow vs.static pressure and flow vs.power) with load curve may be studied to find out the actual savings potential.

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Commentator
United States - Member - Northen Member Engineering Fields - Control Engineering - New Member Engineering Fields - Power Engineering - New Member

Join Date: Apr 2007
Location: CookInlet AK
Posts: 67
Good Answers: 2
#3

Re: Replacement of motorized actuater for damper

04/25/2007 11:30 PM

Greetings,

Check the load on the motor with the damper full open.

Then check the load on the fan at 75%.

The load placed on the motor is relative to the amount of work being done, damper closed = less air movement = less HP draw and less load.

The fans ability to move air is not linear to the speed, so 75% speed will actually be less than 75% of design flow rate.

Is the fan an axial or centrifugal? that will also have an effect on the performance curve.

The cost of a VFD and controls to drive is maybe more than energy savings, at least in the short term capital expenditure.

T.

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Anonymous Poster
#4

Re: Replacement of motorized actuater for damper

04/26/2007 3:39 PM

You might look at the product of Type K damper drives as an alternative to you VFD option.

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