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Anonymous Poster #1

Condenser Back Washing

12/03/2011 2:48 AM

What is back washing of condenser?

How is useful?

What factor demands back washing?

What are the parametric values to see before performing back washing?

Please inform all details of recommendations for back washing, thanks

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Join Date: Aug 2011
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#1

Re: Condenser Back Washing

12/03/2011 6:50 AM

1. Back washing of condenser is nothing but flushing out its tubes by water flow in reverse direction. Condenser will have isolation valves at inlet and outlet. For back washing, one tee connection of same size with butterfly valve is provided in inlet pipe between inlet valve and condenser. For doing back washing, close inlet valve and open the back washing valve suddenly for few minutes. Repeat this untill water comming out is clear. Keep check on the water pressure if other machines are on service.

2. Back washing of condenser help removing loose dust/mud/foreign matters sticking to tubes, but not the hard scales. So it improves cooling water flow and reduces pressure drop across tubes. Heat transfer improve marginally.

3. Water quality is the main factor to decide back washing.

4. Can see at 2 above. Deficiency in cooling performance, differential pressure across the tube bundle, water temp. rise and water flow rate.

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Active Contributor

Join Date: Aug 2011
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#2
In reply to #1

Re: Condenser Back Washing

12/04/2011 5:36 AM

Not sure he will get a very good essay answer score for copying and pasting that out for his course, Pradeep!

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#3

Re: Condenser Back Washing

12/05/2011 10:52 AM

Pradeep give a very good answer. The point he made about what could be removed by back washing covered it.

If your condenser performance deteriorates due to scale build up that is a different matter. On small heat exchangers an acid wash will remove most calcium based build ups but on large units climbing inside (after you take it out of service and empty it of course) and manually cleaning out the tubes with tube cleaning wire brushes and rotary tools is generally required. A very unpleasant task when it involves a sea water cooled condenser with its great array of dead sea creatures. You can take that from the first hand experience of a merchant marine engine cadet.

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