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Engineering Fields - Electrical Engineering - New Member

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Cranking Regarding Diesel Generators

01/05/2012 1:39 AM

hi,

what is cranking with reference to diesel generator? Is it like to bring the diesel generator rotate to a certain value of rpm, and then again bring it to rotate to 1500 rpm in case of 1500 rpm generator?

Regards,

sks

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Guru
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#1

Re: Cranking.

01/05/2012 1:47 AM

"Cranking" is the process of starting the generator. This can be done with an electric starter motor, a pneumatic (air) motor, or possibly other means, such as a hand crank on an antique car. Some value such as 100-500 rpm can be enough to get the generator to start, and then it should ramp up to nominal rpm via whatever governor system it has.

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#2
In reply to #1

Re: Cranking.

01/05/2012 7:37 AM
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#4
In reply to #1

Re: Cranking.

01/05/2012 8:25 AM

Does cranking refer to rotating the crank shaft with starting? I've heard "crank it up". Is it a matter of feeling value or just pro jargon? just to learn. Thanks

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#3

Re: Cranking.

01/05/2012 8:02 AM

Diesels use various methods to crank/start including electric, air and hydraulic...

Starting

"In cold weather, high speed diesel engines can be difficult to start because the mass of the cylinder block and cylinder head absorb the heat of compression, preventing ignition due to the higher surface-to-volume ratio. Pre-chambered engines make use of small electric heaters inside the pre-chambers called glowplugs, while the direct-injected engines have these glowplugs in the combustion chamber. These engines also generally have a higher compression ratio of 19:1 to 21:1. Low-speed and compressed-air-started larger and intermediate-speed diesels do not have glowplugs and compression ratios are around 16:1.

Some engines (e.g., some Cummins models) use resistive grid heaters in the intake manifold to warm the inlet air until the engine reaches operating temperature. Engine block heaters (electric resistive heaters in the engine block) connected to the utility grid are often used when an engine is turned off for extended periods (more than an hour) in cold weather to reduce startup time and engine wear. Block heaters are also used for emergency power standby Diesel-powered generators which must rapidly pick up load on a power failure. In the past, a wider variety of cold-start methods were used. Some engines, such as Detroit Diesel engines and Lister-Petter engines, used a system to introduce small amounts of ether into the inlet manifold to start combustion. Saab-Scania marine engines,Field Marshall tractors (among others) used slow-burning solid-fuel 'cigarettes' which were fitted into the cylinder head as a primitive glow plug.

Lucas developed the Thermostart, where an electrical heating element was combined with a small fuel valve in the inlet manifold. Diesel fuel slowly dripped from the valve onto the hot element and ignited. The flame heated the inlet manifold and when the engine was cranked, the flame was drawn into the cylinders to start combustion.

International Harvester developed a tractor in the 1930s that had a 7-litre 4-cylinder engine which started as a gasoline engine and ran on diesel after warming up. The cylinder head had valves which opened for a portion of the compression stroke to reduce the effective compression ratio, and a magneto produced the spark. An automatic ratchet system automatically disengaged the ignition system and closed the valves once the engine had run for 30 seconds. The operator then switched off the petrol fuel system and opened the throttle on the diesel injection system.

Recent direct-injection systems are advanced to the extent that pre-chambers systems are not needed by using a common rail fuel system with electronic fuel injection."

http://en.wikipedia.org/wiki/Diesel_engine#Starting

http://en.wikipedia.org/wiki/Starter_motor

http://en.wikipedia.org/wiki/Air_start_system

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