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Impellers For Submersible Pumps

03/31/2012 1:59 AM

We have a dam intake for a small water supply scheme. The raw water will be pumped by a submersible Flygt pump, 63 m3/h at 36 m head.

I will appreciate answers to the following two questions from our learned fellow members:

1. Such submersible pumps are normally manufactured for waste water. In order to specify the pump for raw water, what parameters should I indicate. I was thinking of indicating the TSS (total suspended solids) in mg/l as a means of identifying the type of the required impeller.

2. What is the normal range of TSS in average type of waste waters?

3. There are several types of centrifugal pumps such as surface horizonal, surface vertical, submersible borehole, turbine, etc. In which category the above pumps fall. I normall call them Flygt type but there must be a name for this category of pumps.

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#1

Re: Impellers For Submersible Pumps

03/31/2012 10:14 AM

Why ask strangers?

Why not talk to your pump supplier and ask them what information they need?

I'm not sure there is a normal average of suspended materials.

They're all centrifugal.

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#2

Re: Impellers For Submersible Pumps

03/31/2012 10:47 AM
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#3
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Re: Impellers For Submersible Pumps

03/31/2012 9:47 PM

You're a spam.

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#4
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Re: Impellers For Submersible Pumps

03/31/2012 9:49 PM

why you ?? lien

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#5
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Re: Impellers For Submersible Pumps

03/31/2012 9:55 PM

Never mind.

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#6
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Re: Impellers For Submersible Pumps

03/31/2012 9:58 PM

Nice to meet foreign friends !!! I very like your country's movie ~~~ 我英语很垃圾 不要介意 哈哈哈哈~~~~

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#7

Re: Impellers For Submersible Pumps

03/31/2012 11:38 PM

I don't know the answer to your questions but, we use Flyght pumps for pumping extremely silty water at high volumes with no problems. Flyght pumps are commonly used in mining applications up here in Alaska. They are "bullet proof". I have had excellent luck getting information from Flyght. The only common term I've heard for a classification is a "trash" pump.

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#8

Re: Impellers For Submersible Pumps

04/01/2012 12:29 AM

If fresh water, TSS would be neglible with respect to a centrigal pump. A screen to keep out rocks, grit + aliens would be adviable for a pump in a lake / pond / stream. Flyght is a mfg. Of centrifugal pumps and they have considerAble company in that regard. Arrive @ discharge head and Q required to determine NPSHR and begin pump selection - w info so far I'd forgo talk of TSS and all manner of pumps which you can name. Appears to be a straightforard water pump application.

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#9

Re: Impellers For Submersible Pumps

04/01/2012 1:02 AM

Probably more important than the choice of pump will be the depth at which water is drawn from behind the dam.

This will change depending on amount of water stored and the weather conditions. Expect more solids after heavy rain, and much more when the reservoir is at a low level in periods of drought when water must be drawn from closer to the floor of the reservoir.

If at all possible, use a holding tank after (below) the reservoir which will allow some of the sediment to collect before pumping

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#10
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Re: Impellers For Submersible Pumps

04/01/2012 1:54 AM

Thank you for your time and useful comments.

We have proposed a lowering and raising mechanism for the pump installation height to enable us to keep the pump about 0.5 m below the top water level. In this way we will abstract water from the upper layers which should be relatively silt-free.

The construction of a sump at the lowest level is a good idea.

Kind regards

MAK

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#11

Re: Impellers For Submersible Pumps

04/01/2012 3:39 AM

You've actually asked 3 questions.. however

Answer 1. Most Flygt pumps for your application would use one particular type of impeller, called a "mixed flow" designed to pump solids and fluids, which allow solids to pass with the fluid easily though the SINGLE impeller and defuser.(see the Flygt web site.. link provided previously by Tony)

"Radial" impellers or "flat" impellers are not designed for fluids with a high TSS or sand etc. It would be a good idea to inform your pump supplier that you have solids in your fluid, he might suggest another type of pump depending on the application.

Answer 2. there is no normal range... farm slurry has a higher value/volume/ppm of solids than raw water from a drilled water well (depending on the sand screens etc in the well).. So filling a large glass bottle and waiting for it to settle might give you a VERY rough guide to the amount of solids in your fluid.

Answer 3. All centrifugal pumps can be immersed in water. What makes this type of pump submersible is the water proof motor, so (IMHO) your pump is a submersible pump.

I'm not going to repeat some of the suggestions already given before me, but I will say that you should think about the sump or hold tank (GM1964) and your idea for raising or lowering the pump is OK, but it will have to be watched, because if you run the pump with no fluid you might burn out the motor and pump.. something to be careful of!

But come back and let everyone know how you got on!

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#12
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Re: Impellers For Submersible Pumps

04/01/2012 4:08 AM

Thank you, Brich for very useful information.

It will be quite awhile before we will test the pumps as we have to go through a formal procurement procedure. Once, we do that I will definitely keep our learned friends informed. Kind regards

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#13

Re: Impellers For Submersible Pumps

04/01/2012 5:36 AM

The reply to your three questions are merged in single reply.

You already have specified capacity and head. This capacity is not suitable for turbine type pump. These submersible cntrifugal pumps and are designed for maximum size of solid which can be handled by the pump normally varies upto 12 or 15mm some times bigger than that. Depending on this size impellers are designed accordingly.

Flygt is one of the manufacturer of such pumps. KSB also makes these type of pumps.

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#14
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Re: Impellers For Submersible Pumps

04/01/2012 5:44 AM

Rubbish!!

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#15

Re: Impellers For Submersible Pumps

04/01/2012 9:06 AM

Of course you noted Q and TDH, I shouldn't read or reply by blackberry! A few additional comments for your consideration:

a. It is possible to 'lift' with centrifugal pumps; i.e. you don't necessarily have to use a submersible pump. Theoretically this is limited to 1 atmosphere / ~30 feet (@sea level), practically I doubt a pump rep would go much beyond 20 feet. I havn't gone through the application engineering for such a case, in general I suspect this pump would be larger, higher initial cost (pump only) and less efficient. And you might scratch your head the first few times you start it, wondering if & when water will move. But it would be more accessible. And you could put a single or dual basket strainer right where you could get at it if suspended solids are projected to be a problem.

b. Previous comments regarding TSS are spot on - a good pump rep will consider your average & peak numbers with regard to inlet strainer, MOC, impeller design, seals and flush plan.

c. Your application is large enough that you are likely going to need a rail system for a submersible pump. A rail system provides means to raise & lower the pump and secure it during operation. As previously noted, the motor will be submersible rated, electrical cable & gland likewise, and submerged piping / pump outlet connection to same will be 'special' - read $.

d. When everything is considered, I'm not sure there will be a big difference in installed cost - find a good pump mfg. & rep - there are dozens & dozens of mfgs; probably fewer good reps in a given area. Maybe you could call around to local utility and industrial users to learn who has a good reputation - I'd try to talk to somebody in maintenance.

e. For a given pump & application, there will be a NPSHR - this is what will determine the elevation of the pump with respect to water level. NPSHR can be a 'given' (preselected), however this may have consequences in terms of pump size, rpm and overall efficiency. Did I mention find a good rep?

f. Once you have a couple of candidates consider pump efficiency, assuming somebody is paying for the electricity.

Good luck

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#17
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Re: Impellers For Submersible Pumps

04/02/2012 1:46 AM

Thank you for your very detailed reply. I will study your obseravtions further and see where improvements can be made.

Yes, we are using a rail system for lowering and raisng the pump.

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#16

Re: Impellers For Submersible Pumps

04/01/2012 11:59 AM

I just realised I missed part of your question...

Such submersible pumps are normally manufactured for waste water. In order to specify the pump for raw water, what parameters should I indicate.

Centrifugal pumps and submersible pumps in particular do not have a preference to the fluid they move, and are NOT just manufactured for waste water. Note I said fluid!

I install large submersible centrifugal downhole pumps for the oil industry all over the world, and they pump any type of well fluid, from high viscous oil with a low water cut % to raw water with a high sand ratio.

As one comment said, from AKdude..we use Flyght pumps for pumping extremely silty water at high volumes with no problems. That really is your answer!

The problem comes when you haven't given your pump supplier the right information to start with, as he can only supply pumps based info received from you.

As for the solids in your dam situation and the water will, (I assume), not be flowing freely, I think you will find that the heavier ones will sink, the lighter ones will pass through the pump with ease, and if you intend to supply this for drinking it will be treated, so what does remain will be removed, if the water is for irrigation, then those solids will add to the soil...

As for technical issues.. speak to you supplier.. they will be well versed in the application of their equipment and more importantly the application and use in your area. Remember, in these hard financial times, they will want to keep you as a customer.

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#18
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Re: Impellers For Submersible Pumps

04/02/2012 1:48 AM

Thank you for your very valuable contribution.

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#19
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Re: Impellers For Submersible Pumps

04/02/2012 4:02 AM

you are very welcome!

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#20

Re: Impellers For Submersible Pumps

04/02/2012 10:03 AM

Flygt pumps are manufactured to easily run through the situation you described any other circumstance without a screening system and high abrasives/junk you would have to move to a "trash" pump and if worse a "shredder" pump which will take care of a work glove or a sneaker if need be. videos are on youtube. I work in the pump sealing systems industry and from experience if your company wants to foot the bill for Flygt that is the brand to go with both quality and ease to repair. any ITT/Xylem brand is the best, also your typical Hydromatic or Grundfos pumps offer models to handle this scenario also.

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#21

Re: Impellers For Submersible Pumps

04/14/2012 1:20 AM

A bit off topic but...out of curiosity, how are you going to design the discharge piping fort the pump which goes up & down. Some sort of flexible adapterish hoses and stuff eh?

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#22
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Re: Impellers For Submersible Pumps

04/14/2012 3:02 AM
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#23

Re: Impellers For Submersible Pumps

03/13/2024 11:18 AM

A1) The answer comes from an analysis of the <...raw water...>, not from any forum. After all, one person's <...raw water...> is someone else's effluent.

A2) The range of <...TSS...> is 0-100%, though the type of pump that could be used at 100% would differ to that used at 0%.

A3) The only category that all of those could fall into is that of <...centrifugal pumps...>.

Do let the forum know the outcome of proper dialogue with pump suppliers. Telephone?

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