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Friction Between Two Curved Surfaces

04/23/2012 4:52 AM

Hi everybody,

I would like to calculate the friction force between two curved surfaces. I know that the classic formula of friction doesn't take into consideration the dimension of the contact surfaces; even if it sounds a bit strange to me, I accept this concept. Although, I don't know if it represents the good approach to my problem and I would like to know your opinion about that.

I have two titanium plates whose dimensions (in millimeters) are shown in the image below here:

The grey plate is fixed and the white plate slides on it. This movement is achieved by a worm drive mechanism (not drawn): thanks to the hole in the grey plate, a worm is in contact with a corresponding gear profile fixed to the lower surface of the white plate. Obviously the two plates have the same constant radius of curvature R and the resulting movement is a slide along a lateral direction, as shown in this second figure:

The difference with respect to the classical case is the curved profile of the contact surfaces.

Here I post some useful data:

- Surface of contact in the starting position (as in the picture): A = 2.74 cm2

- Volume of the white plate: V = 4.11 cm3

- Density of titanium (mean value): d = 4.51 g/cm3

- Coefficient of (static) Friction titanium-titanium: 0.36

I am not asking you neither to do any calculation, nor to solve my problem, obviously. I would just like to know which is the correct approach to calculate the friction force which contrasts the sliding movement when a force F is exerted and kept perpendicular to the white plate. I suppose there is some integral or stuff like this but I haven't found anything useful up to now, in this sense.

I actually made some calculations... I thought that, given the very small value of the white plate thickness (< 2 mm), I could ignore the curvature value (relatively huge with respect to the other numerical values) and, by considering as the force F the simple weight of the white plate, I employed the classical formula and got a very low friction force (0.065 N). It could be a reasonable value but clearly it is the result of a too strong approximation. My aim is to generalize this calculation to a general case with a force F always pushing perpendicularly onto the white plate.

Thank you in advance for your answers, have a nice day :)

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#1

Re: friction between two curved surfaces

04/23/2012 4:56 AM

sorry for double posting, here there is an external link to the first image at a higher resolution (I thought it was visible) :

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#2

Re: Friction Between Two Curved Surfaces

04/23/2012 9:01 AM

By classical formula I assume you are referring to F=mu*R. How did you determine the R? Was it the resultant force perpendicular to the curvature? i.e.R=(F- component of weight in that direction). i.e. resolved perpendicular to the direction of frictional force? Where did you assume force F was applied. At the centre of the plate or at some other point?

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#3
In reply to #2

Re: Friction Between Two Curved Surfaces

04/23/2012 10:04 AM

Thank you for your answer, mathewkyle.

Yes, sorry, I forgot to explain the kind of force which is applied. In normal conditions there is a vertical force F distributed on the whole upper surface of the white plate, pushing on it. This surface is initially in horizontal position (as shown in the second image posted in my first post), then inclinates when the plate slides laterally. During this process, the force stays always distributed on its surface and is always directed perpendicular to it.

In my calculation I strongly simplified the situation: I neglected the radius of curvature, since it is a huge value (332.35 mm) with respect to the plate thickness (2 mm in the center, lower at the sides) and i considered the contact surface as plane for both the plates. In this simplified model, the force is always transmitted perpendicularly to the grey plate while in reality I think this happens only at infinitesimal dimension, at each point of the interface between the two plates. And yes, I used the law Friction = mu*F .

If F is simply the weight of the white plate (computed thanks to its volume and its density) the Friction force is really low; it sounds quite reasonable but I'm sure that the approximation that I made is too strong.

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#4

Re: Friction Between Two Curved Surfaces

04/23/2012 10:41 AM

Thanks for the details, but in Friction = mu*F, F is the net perpendicular reaction (to direction of friction). I am not sure you got this well. It is the resultant of the applied force and weight of the plate.

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#5
In reply to #4

Re: Friction Between Two Curved Surfaces

04/23/2012 10:53 AM

Thank you, actually I got it well. I considered the net force as acting at the baricenter of the body.

In my computation I just wanted to have a first numerical result and, concerning the force, I used the mere weight of the plate by making the aforementioned assumptions. We can reason symbolically, with a net force F composed by the force applied on the plate and the weight of the plate itself. What I'm looking for is a good approach to compute the friction reaction force in presence of this curved surface as interface region.

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#6

Re: Friction Between Two Curved Surfaces

04/23/2012 12:52 PM

I have been trying to understand this. Question, does the white plate rotate or slide in a linear direction? If it rotates, there is a moment involved, the force would probably be concentrated around the radius of gyration (ignoring the curvature, that might modify it slightly).

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#7

Re: Friction Between Two Curved Surfaces

04/24/2012 1:53 AM

"...vertical force F distributed on the whole upper surface of the white plate."
In this case, this is not a point force like in classical calculations. The force F is distributed evenly over the entire surfeace area of the upper plate in a direction perpendicular to the area. Again, I assume the slipping occurs in opposite directions i.e. no rotation is involved?

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#8
In reply to #7

Re: Friction Between Two Curved Surfaces

04/24/2012 3:26 AM

To answer to both mathewkyle and passingtongreen (thank you for your questions):

no rotation is occurring. The white plate is "guided" by a worm drive mechanism and it translates in a lateral direction, as shown in the second small image that I posted in my first post. If you look at it from a frontal position, then, you'll see it slide to the left and to the right.

Question: since F is not a point force, am I not allowed to employ the classical formula Friction=mu*F then?

Have a nice day

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#9
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Re: Friction Between Two Curved Surfaces

04/24/2012 7:22 AM

The equations hold. It is just how you use it that matters. Be sure that the force will not be considered as pressure if distributed over the area.

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#11
In reply to #9

Re: Friction Between Two Curved Surfaces

04/27/2012 11:01 AM

Yes, but the problem is that I am not sure I can use that formula if the surfaces are not flat but curved, as in my case.

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#10

Re: Friction Between Two Curved Surfaces

04/24/2012 8:13 AM

In past years I needed to calculate shear stress between a sphere and a flat plate when the sphere was loaded with a normal force and a shear force. Your problem looks to be a form of this type. There are closed form solutions for this problem in mechanical engineering texts. I think I can find the equations if necessary. I can tell you that the maximum shear stress (contrary to my intuition) is a pair of parallel lines, the maximum stress being lower at the point of initial contact.

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#12
In reply to #10

Re: Friction Between Two Curved Surfaces

04/27/2012 11:05 AM

Thank you for your answer, welderman.

Actually what makes things a bit messy in my head is that the contact between the two surfaces is complete at the starting position, and during the sliding process it keeps being complete except for the lateral sides of the white plate, that "exit" laterally with respect to the grey plate.

The difference with respect to your example is that I don't have a point contact but a surface sliding phenomenon.

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Users who posted comments:

AndreLup (6); mathewkyle (4); passingtongreen (1); welderman (1)

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