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Anonymous Poster #1

Capacitor for Power Electronic

04/24/2012 10:43 AM

Dear sir,
 
Could you please give Assistance to solve our problem,due to explosion in our UPS manufacturer has proposed
to replace 3X181 uF capacitor with 3X200 uF . it will be connected in the output of UPS.the replaced capacitor was not for power electronic application.
 

my question is for 415 V 3 phase 300kVA UPS this single phase Capacitor is safe to connect in delta connection in output of UPS?

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#1

Re: Capacitor for Power Electronic

04/24/2012 11:31 AM

Your UPS exploded? What part?

If your UPS manufacturer wants to replace a part of their equipment with s "suitable" replacement, then I would make sure I would get a warranty statement for their field change.

It's very hard to determine the correct value for your output caps (PFC?) without having the full specs/requirements.

Each phase of the UPS is "single phase" when connected across the capacitor...therefore the cap is single phase. Three caps...three phases...one cap per phase.

Do you have a schematic, one line, or web site with the info for your UPS?

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Anonymous Poster #1
#2
In reply to #1

Re: Capacitor for Power Electronic

04/24/2012 12:30 PM

it was explosion in Power factor correction capacitor MKK440-D-33-01 B25667C4547A375 3X181 uF which one connected in the output side of UPS.

then our UPS manufacturer has proposed to replace EPCOS capacitor MKK440-D-33-01 B25667C4547A375 3X181 uF with EPCOS capacitor B32362A4207J080 3X200 uF .

it will be connected in the output of UPS.one of the reason to replaced capacitor was not for power electronic application.

Code manufacturer: B32362A4207J080

1. my question is for 415 V 3 phase 300kVA UPS this Capacitor is safe to connect in delta connection in output of UPS?

2.I still not get the answer from manufacturer (EPCOS) wether this single phase capacitor is safe to connect in 3 phase by connecting in delta?

due to criticality of our UPS system we really appreciate for your help

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Anonymous Poster #1
#5
In reply to #1

Re: Capacitor for Power Electronic

04/25/2012 8:56 AM

one more question, For the capacitor connected in the output side of UPS for power factor correction , which power factor will be corrected output of UPS in load side or total power factor in the system? thanks for the all good support

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#6
In reply to #5

Re: Capacitor for Power Electronic

04/25/2012 11:16 AM

"Normally" total power factor for the system. This would depend on the type of UPS and its configuration.

For a standard inverted output UPS the internal maintenance bypass will have a common tie point with the inverted output. Therefore, the PFC for the UPS will reduce the reactive load for the entire system...assuming of course the UPS itself is not acting as a reactive load to the service itself and that the PFC that the UPS is performing is being done correctly.

There are a lot of assumptions going on here.

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#3

Re: Capacitor for Power Electronic

04/24/2012 2:57 PM

Your capacitor failure was probably more likely due to harmonic current. There really is no advantage to trying to correct the power factor on the output side of a UPS. The reason people usually use a UPS is to provide power in the event there is a problem with power from the utility (or generator?).

Harmonic currents come from devices that change the frequency of the UPS output from its normal frequency to anything else, including DC. Most electronic devices you would connect to a UPS will take that AC power and convert it to DC. If the power supplies are not well designed, they will gulp current right at the peak voltage. This causes harmonic distortion.

Harmonic currents fed back into power correction capacitors cause higher than normal voltages to be present. Depending on how much harmonic current is present, it is possible to exceed the rated voltage of the capacitors. When that happens, short circuits begin to occur in the layers of the capacitor and that is followed closely by smoke and fire and sometimes a boom!

To deal with the harmonic distortion, line reactors can be used to limit the effects but to really get rid of them you need special equipment. Eaton is one of the manufacturers that makes such devices. I am sure there are others.

So, to answer your question, if the previous capacitors was rated for your voltage and the new capacitors are also rated for the same voltage, then you should expect them to fail as well. The real question is do you really need them at all?

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#4
In reply to #3

Re: Capacitor for Power Electronic

04/24/2012 3:34 PM

We have PFC circuits built in to all of our (Eaton, APC and Liebert) UPS'. We have very sensitive loads (harmonics) and it is also a "requirement" from our power supplier.

Our entire technical load utilizes UPS power and must be as clean and event free as possible.

It's pretty rare that the PFC caps would blow (again), so I am assuming that the OP has a highly reactive load attached to his UPS, which is not a good idea without utilizing a well balanced distribution system.

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