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Piston Rings in Reciprocating Compressor

06/30/2012 6:23 AM

How to decide number and location of piston rings in reciprocating compressor

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#1

Re: mechanical engineering

06/30/2012 6:40 AM

Look at existing designs and copy them. No sense in doing any independent thinking.

Usually three rings are used and they are located on the outside of the piston.

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#5
In reply to #1

Re: mechanical engineering

06/30/2012 11:03 AM

You forget that he can copy a BAD design. Copying is an ART not everybody can copy. There is a very good example, France and UK developed the first (and till now single) supersonic commercial plane(the Concorde). Russians obtained by "black" activity the plans and build exactly the same but it crashed after one or 2 test flights.

Now for the rings. The function is double and there are complex constrains to respect.

As function one can mention sealing and lubrication. As constrains there is the tribology of the contacts ring-piston and ring-cylinder which are different. the ring-piston is loaded by the pressure and generates a surface fatigue and the ring-cylinder has as well sealing as wear resistance. Laws of tribology indicate how to choose the hardness of ring with respect to cylinder.

A lot of informations are available and only those who do not have the knowledge of tribology can recommend to start all research from the scrap. The problem can be solved on paper far enough to obtain an almost final result if the different parameters as pressure, velocity, roughness, oil viscosity, hardness (material) aso are considered from the very start. of course experimental work has to be done since theory is always a simplification of reality and cannot take all details into consideration but it helps to reduce the amount of tests which are always the most expensive part of development.

In pistons where pressure changes sides (as in the picture) the problem is more complex due to the pumping effect at every stroke end but basically the theory and practice is the same.

The number of rings depends on the pressure and other functional parameters. Their position depends on the basic design single acting or double acting. Not all rings are identical.

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#6
In reply to #5

Re: mechanical engineering

06/30/2012 11:36 AM

1. Bad designs don't stay around very long.

2. It is obvious by the question that the OP isn't asking for help with a technical problem, but rather is asking us to do their homework, or job.

3. Your good explaination will be lost on the OP because I believe they cannot appreciate the intricacies of the many factors involved in the design of such dynamic systems.

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#7
In reply to #6

Re: mechanical engineering

06/30/2012 1:41 PM

I agree with you that it may be lost. But I did what I consider my duty : to give a good( as you said) guide line for their progress. Now if they want to progress the right way they have to do the work on those lines. If they do not they will never be able to do it right in an efficient way.

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#8
In reply to #7

Re: mechanical engineering

06/30/2012 4:07 PM

Yes, and we can only hope that your guiadance and council will inspire the OP to learn more on the subject, on his own.

Thanks for your insight.

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#2

Re: mechanical engineering

06/30/2012 6:51 AM
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#3

Re: mechanical engineering

06/30/2012 8:34 AM

The same way one decides any design. One must set some design goal attributes, in your case a few of these will likely be pressure, volume, parts cost, assembly cost, service lifetime and the two perennial attributes customer demand (preference) and profit margin. Then design and possibly fabricate many different designs. Test and compare how well each design meets each attribute and the weighted sum of them all. The result of this test will tell you if one neoprene ring, two stainless rings or just a flush fit meets your design goals.

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#4

Re: Piston Rings in Reciprocating Compressor

06/30/2012 9:12 AM

Remove the piston from the cylinder, and count them.

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