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Join Date: Jul 2012
Posts: 1

Negative VARS

07/05/2012 12:51 PM

I am currently working on getting a 2.5 MW Genset installed and integrated to the existing control system. During the startup, I have the genset technician and the systems integrator working side by side. For some reason, once the breaker closes, we are seeing negative VARS. The CATS tech points the finger to the integrator and the integrator points it back to the tech.

I need clarification as to what might be the problem. Below is an excerpt from the integrator's report stating what we have seen.

Initially the DSLC does volt matching with the bus and controls the regulator by sending a 0-10VDC signal. After the breaker is closed inputs 48 and 49 on the DSLC are energized and the DSLC goes into power factor control. It again sends a 0-10VDC signal to the regulator to maintain the power factor setting that I have programmed into the DSLC (currently set at .92 lagging). From what I can see on RIMCO regulator program it appears that the DSLC is trying to control the power factor (evident by the 0-10VDC signal increasing from 1.42VDC to over 3VDC) yet the generator seems to slowly walk away from the bus voltage until the protection relays trips out the breaker on negative VARS. VARS is what you get when your power factor suffers. Again I'm not 100% convinced that its not my problem, but until someone proves otherwise I can't think of anything that would cause this issue from my end.

Desperately needs someone to point us in the right direction.

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Re: Negative VARS

07/05/2012 5:18 PM

Juan, a few questions about your situation:

What is the generator size in relation to the others?

Is there a grid connection or is the generator being synchronized with other similar sized units?

What type of loads are there, resistive, motors, and/or power factor correcting capacitors?

When you say that the "...generator seems to slowly walk away from the bus voltage...", at what rate is this happening?

What is the control strategy for the other generators, are they also on PF control?

Without knowledge about how your system is configured it is hard to pinpoint the nature of your problem, but a few things come to mind:

If there are other similarly sized units and they are operating properly then I would verify that the polarities of all the CTs and PTs providing inputs to this unit are verified to be correct.

I would also check the voltage and PF of the load before this unit is synchronized, if the voltage starts rising after synchronization then it could be an interaction between the other units and this one, and when this unit sees the bus voltage rising it will naturally try to lower it by reducing the field current, the cycle continues until the underexcitation or undervoltage protection disconnects the generator.

Also check that the generator is set for parallel operation and that all the other generators are set and wired properly as well.

If there are PF correction capacitors make sure that any automatic power factor controllers (APFC) are not sensing the same point as this generator. If they are electrically close to each other then it is possible that you will have two controllers trying to control the same variable and you will have a condition where one "wins" at the expense of the other; i.e., as the APFC adds capacitors (and raises the voltage) the generator APFC sees the rising voltage and lowers the excitation in an attempt to keep the terminal voltage from rising.

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