Sponge Iron Melting in Induction Furnace

12 Mega Tonne!!!? That's a pretty big kettle.

The carbon reacts with the oxide to smelt the iron out of it. CO2 is the waste product of this reaction.

Why do you need to know?

I want to know detail optimum operation strategies. The slag formed is FeO-MnO-SiO2. what should be the FeO % in slag.what should be Al2O3%.

What should we charge for pet coke ? & when will we charge it?

Some % here

You may be able to fill your knowledge gaps here....

Furnace slag composition.

I hope there is somebody at your workplace to mentor you.

we have millions of tons of it in my area if you run out.

on a more serious note, if it where profitable, steel mills would'nt be dumping it over the hill.

The principle of induction melting is that a high voltage electrical source from a primary coil induces a low voltage

Not all sponge iron is the same, it depends on the process and the fuel and the feed to the DR unit, amongst other characteristics, which determine its efficiency, hence the results of the reduction., ie., amount of extraction of the oxygen content left in the FEo, fe3o4, even in the fe2o3 state. I have observed that the highest quality of DRI is made with nat. Gas and the lowest is with coal, but then it depends on quality of coal and its reactivity.