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Associate

Join Date: Apr 2012
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HT Cable Calculation

09/06/2012 12:31 PM

Dear All,

We are going to lay the HT cable for feeding our three plants. The transformer 250 KVA 11KV/400 V is placed near one of the plant having 100 A load. The other two distant plants are carrying the load of 150 A and 100 A respectively. The distance of HT cable to Primary of the transformer is 1000 m and from the secondary of the transformer to distant plants is 600 m. We are using 25 mm sq. XLPE SWA cable on primary side and 120 mm sq. PVC armoured cable. Is it enough?

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Guru

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#1

Re: HT Cable Calculation

09/06/2012 1:13 PM

Don't you trust the competency of your consultant?

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Power-User

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#2

Re: HT Cable Calculation

09/07/2012 8:40 AM

No! 185mm for the primary might be closer.

You are not sizing for 100A on voltdrop. The cable has to be able to withstand mechanical forces in the event of a short and these are massive. I take it you want to use the cable more than once?

Cable size will greatly influenced by the protection and you make no mention of this.

Suggest you get help before making a massive mistake.

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#3
In reply to #2

Re: HT Cable Calculation

09/07/2012 12:58 PM

Are you kidding?? Full-load current for the primary of a 250kVA transformer at 11kV is only 13 amps. We don't know what the available fault current is upstream, but the cable protection (fuses or circuit breaker) must be sized for the available fault, not the cable. The OP's cable sizes have ampacity well above the loads to be carried, and are acceptable in size for his application unless some excessive derating factors apply.

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#12
In reply to #3

Re: HT Cable Calculation

09/10/2012 2:22 AM

The few important factors to be considered while selecting size of HT cables are:

load current, fault current, fault clearing time and allowable voltage drop.

For small size transformer and motor, load current and allowable voltage drop are not critical issues and more predominant factors will be fault current and fault clearing time. The cable has to withstand the effect of short circuit current ( both thermal and electromagnetic) till the fault is cleared by the SCPD i.e. fuse or circuit breaker. We may consider fault clearing time typically as 10 msec (half cycle for 50 Hz system) for fuse and 200 msec for circuit breaker ( considering adequate margin for relay sensing, relay operation and circuit breaker tripping time). The cable size should not be less than the value of A which is given by the formula:

A = (Isc x √ t)/ K

where Isc = value of short circuit current

t = fault clearing time

K = 0.094 for aluminium cable

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Participant

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#14
In reply to #3

Re: HT Cable Calculation

02/20/2015 6:17 AM

Then for 13 AMP we can use the 16mm2

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#4

Re: HT Cable Calculation

09/07/2012 2:50 PM

With no de-rating factors.

At the transformers FLC the volt drop on the MV side would be 0.19%. If we take 150A as being on the longest LV cable the cumulative volt drop (MV+LV) becomes 0.47%.

I think it will do. But as Peter has said there's more to it than that.

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#5

Re: HT Cable Calculation

09/07/2012 3:42 PM

Tony

I am using 150 amps with 250 kcm which is very close to 120 mm sq and getting about 6% just on the secondary. Why not move the transformer closer to the 100 and 150 amp loads?

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#6
In reply to #5

Re: HT Cable Calculation

09/07/2012 6:53 PM

Yes you're right. I've just found a bit of a scew up in a cable calculation spreadsheet I put together.

Just gone through it again and come up with 7.1% cumulative volt drop. So 120mm isn't good enough, even at 185mm the VD is 4.7%. Something is going to have to be moved

God knows what I was playing at the first time

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#16
In reply to #5

Re: HT Cable Calculation

02/20/2015 6:53 AM

Then the HT Cable length will become more which is costly.if you have any conflict with my answer please reply

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Guru

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#7

Re: HT Cable Calculation

09/08/2012 1:37 AM

Cable sizing tool.

Works real well.

These are tiny loads for 250kVA trafo??

600m LV cable? If you have to then sure. I put your figures through that tool and 120mm armoured Al is OK with 7.85% voltage drop.

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#8

Re: HT Cable Calculation

09/08/2012 5:48 PM

Wal

I used 150 amps and 600 meters 4% drop. It showed 2-150 mm Cu parallel.

Using AL conductor 8% VD gave 250 mm.

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#9

Re: HT Cable Calculation

09/08/2012 11:11 PM

Tony, Wareagle...exactly why we have peer review!!!

I used 100A loading before. Don't ask why.

Faffed around some more and it really depends on what voltage drop the OP can tolerate.

What has OP decided?

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#10

Re: HT Cable Calculation

09/09/2012 2:32 PM

Wal

No peer review intended. I was questioning my use of the calculator. I thought I might had used it incorrectly. However, I will question the use of 100 amps instead of the 150 amps.

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#11
In reply to #10

Re: HT Cable Calculation

09/09/2012 8:27 PM

Senior moment.....

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#13

Re: HT Cable Calculation

09/10/2012 6:59 AM

In instances such as these volt drop on the HV cable is not an issue. So you lose 50V on an 11kV cable - so what. You size the cable to stand the fault available from upstream supply. The 185mm² I threw in was not sized on volt drop. Look to the tables/graphs. Your time trip comes from your HV protection settings.

You tap the transformers if things are a little lower than you would expect at the LV end.

LV side - ok now its time to get your cable calculators out. You should now be sizing on volt drop, ability to safely carry the load and of such an impedance that Zs is lower than Zs for your protective device.

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#15

Re: HT Cable Calculation

02/20/2015 6:48 AM

Why you not used 16 mm2 for the current.

Ar

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Users who posted comments:

Bilal.javed53 (3); debata07 (1); Joshi (1); PeterT (1); silverfox (2); TonyS (2); Wal (3); wareagle (3)

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