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Anonymous Poster

Torque limiting

05/24/2007 5:27 PM

I have a question about equipment. I recently installed a machine that is supposed to remove and insert valves into / out of compressed gas cylinders made of steel or aluminum. When inserting valves into steel cylinders the required torque is higher than that needed for aluminum. What I require is information on a limiting device to install on the motor to inhibit the torque. Currently the lowest possible torque that I am able to get is about 115 ft.lbs. I however need a torque as low as 65 ft.lbs to accomodate the aluminum cylinders.

There is a wheel/chain/sprocket assembly that has been installed to allow operators the ability to adjust the torque (pressure switch is installed at the end of the shaft that cuts the motor when the required torque is reached). I think that there needs to be a limiter on the motor itself.

Can anyone help me?????

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#1

Re: Torque limiting

05/25/2007 10:11 AM

What type of pressure switch?

How does the crank wheel adjust the torque?

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Commentator

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#2

Re: Torque limiting

05/26/2007 12:53 AM

If you are talking about controlling torque on a electric motor, you can try using a inverter.

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Anonymous Poster
#3

Re: Torque limiting

05/26/2007 1:55 AM

Hi,

Probably the simplest mob would be to over drive the final drive by 2 to 1. This would approx halve your available torque. also if you increase the ratio of the final drive, you could increase the output torque.

If the motor is an AC induction type, you could try playing around with the input voltage using a variac(variable transformer).

You could also play around with the spring inside the pressure switch. I am involved with pressure washing machines and we get different pressure trips by using different springs.

Hope it helps.

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#5
In reply to #3

Re: Torque limiting

05/26/2007 10:55 AM

Hi Guest,

You said: "I am involved with pressure washing machines and we get different pressure trips by using different springs."

Since you brought this up, I have a question. Is there an easy way to check/adjust/set the bypass spring tension on a pressure washer pump? The spec plate on my unit says it is a 2500 PSI unit. I think the previous owner may have tinkered with the spring tension so I don't really know if the pressure is what it should be.

Any suggestions?

Thanks,

John

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Anonymous Poster
#4

Re: Torque limiting

05/26/2007 6:17 AM

dear sir,

first of all let me know for press fitting what type of machinary you are using if it is hydualic /pnumatic then the best solution is multiport (as per ur m/c req.) proportional solenoid valve with digital pressure controller having analog output i.e 4-20ma ,0-10vdc or 0-5vdc if you are using ac motor with suitable mechanical adds i.e.

gear ,sprokets,ratio pully or cam then ac drive with variable torque will be well suitable for ur application.for more details pl. do not hesitat to contact us our mail is gopala1967@rediffmail.com.

regards

gopal agarwal

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