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Vacuum Stability for Longer Period. I Have a Difficulty.

08/29/2013 11:02 AM

Dear Sir,

We are facing defficulty of vacuum deterioration in a vacuum chamber. The entair chamber is made out of SS304 material and need to maintain 1-5 mtor vacuum inside this chamber for longer period - say 1-5 years. Initialy we do the vacuum process and seal the chamber at 1 mtor. But gradualy the vacuum deteriorates to aprox 50 mtor in 4-8 months.

Other than the SS304 meterial, a viton "O"ring, 3-4 mtr length of fibre glass tap, one small FRP bush and aluminium foils and insulation papers are used in this vacuum chamber.

We do eleminate moisture compleatly during the vacuum process.

If i consider, there is no vacuumleak ( we conduct healium leak test of this chamber before vacuum process), then do you think any of the above mentioned components including the SS304 material will cause a degasing - If i consider the room temperature of about 40-50 degree celcious and high vaccum that present inside the chamber?

If the traces of Titanium is present in the SS304 material, will it cause some degasing ?

(C K ManojKumar)

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#1

Re: Vacuum stability for longer period. I have a defficulty..

08/29/2013 11:58 AM

Your problem is most likely the Viton gasket, or even the fiber glass, with is basically the same thing as FRP. These materials will all allow some diffusion of gas over time.

The ONLY way to permanently seal a chamber is to use metallic seals. Even then some diffusion may occur.

Viton O-rings lost .21% of their total weight during vacuum testing by NASA.

ASTM E595 - 07 Standard Test Method for Total Mass Loss and ...

These products would all stay inside the chamber, due to the pressure differential.

Outgassing Data for Selecting Spacecraft Materials System - NASA

Periodic pump-down will be required to maintain the low vacuum you need.

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#3
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Re: Vacuum stability for longer period. I have a defficulty..

08/29/2013 1:40 PM

Thank u very much for this valuable information. Can you tell something about degasing due to presence of Titanium traces in the SS304 material . Iam thinking because its porous charactristic.

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#5
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Re: Vacuum stability for longer period. I have a defficulty..

08/29/2013 2:10 PM

We did not perform outgassing tests on any metals that we put into orbit. We used lots of "stainless" steels, titanium and aluminum, and never tested them. There was no reason to.

The initial pump-down should have removed any traces of volatile materials, with the possible exception of some trapped gasses as redfred has indicated.

I will defer to him on that subject, but I can tell you that that was never a concern when building orbital spacecraft/satellites.

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#2

Re: Vacuum stability for longer period. I have a defficulty..

08/29/2013 12:55 PM

It sounds to me like you have unexpected trapped cavities that are leaking back into your chamber. Remember every blind screw hole inside your chamber will hold a small pocket of air that will very slowly leak past the screw threads.

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#4
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Re: Vacuum stability for longer period. I have a defficulty..

08/29/2013 1:47 PM

Let me say thank u for giving this insight.

Yes, it is possible. But iam doing a periodic heating of the chamber to about 100 degree celsious during the roughing vacuum process - before going for the final high vacuum. Iam doing this through a nitrogen purging process. Iam doing this to remove all suspected moisture and to remove presence of any degasing agent that is possibly traped in.

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#6

Re: Vacuum Stability for Longer Period. I Have a Difficulty.

08/29/2013 3:30 PM

Almost no metals can have that vacuum maintained for so long.

The best choice is red copper that has been heated afterwards. That is why glass is used for long time vacuum.

There once was even a glass bulb used for incandescent lights and that was not only to let the light pass through.

The molecular structure of most alloys is too rough to not permeate.

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#7

Re: Vacuum Stability for Longer Period. I Have a Difficulty.

08/29/2013 5:34 PM

You mention heating to 100C. That might be effective for water, but there are other items that become volatiles when in low vacuum. Maybe a higher heating temperature to evaporate those while in the roughing process would also assist.

(My background in this was vacuum metalizing where holding times were only process cycle dependant, but the comment on blind screw holes and the other non metalic components were exactly supported in our observations in that process also.)

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#8
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Re: Vacuum Stability for Longer Period. I Have a Difficulty.

08/29/2013 6:00 PM

NASA outgassing tests are run at 125° at 10-6 torr.

The condensable materials are collected on a 25°C "cold" plate. But condensables are not the issue here.

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#9
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Re: Vacuum Stability for Longer Period. I Have a Difficulty.

08/29/2013 6:36 PM

Only 10^-6 torr. I guess at lower vacuum levels virtually nothing would reach the cold plate, regardless of trajectories.

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#10
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Re: Vacuum Stability for Longer Period. I Have a Difficulty.

08/29/2013 6:45 PM

It does. That's the whole point of testing.

If condensables coat optical lenses, thermal control surfaces or mechanical contacts, they render them useless.

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#11

Re: Vacuum Stability for Longer Period. I Have a Difficulty.

08/29/2013 11:56 PM

How thorough are your clean room procedures?

A single greasy fingerprint can 'outgas' for weeks.

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#13
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Re: Vacuum Stability for Longer Period. I Have a Difficulty.

08/30/2013 1:42 PM

Dear SWB123,

Yes , my clean procedure is little bit rude. I must improve it. Iam just on the process of getting a budjet approved from our management for a clean room. Thank u very much.

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#12

Re: Vacuum Stability for Longer Period. I Have a Difficulty.

08/30/2013 12:34 PM

I would re-vacuum and collect the exhaust for analysis if possible this might give you a clue what is gassing or leaking. Periodic revacuum is going to be routine for this vessel, as LYN mentioned. I'd like to know if this is a new process or if the vessel has maintained vacuum better in the past. If it is new then it looks like you will have to come up with something more robust to last 5 years max with no repumping, and I doubt you can achieve that reasonably.

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#14
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Re: Vacuum Stability for Longer Period. I Have a Difficulty.

08/30/2013 1:46 PM

Dear LongintheTooth,

Yes it is a challange. It is actualy a cryo cylinder with super insulation. The cylinder cap is about 250 ltr.

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#15
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Re: Vacuum Stability for Longer Period. I Have a Difficulty.

08/30/2013 1:52 PM

Interesting. I am trying to imagine what would be deep frozen in vacuum for 5 years with minimal support.

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#16
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Re: Vacuum Stability for Longer Period. I Have a Difficulty.

08/31/2013 1:26 PM

Hi..

Iam peaking about the interspace vacuum of a cryo cylinder. 5 years vacuum retention dosent mean it should not deteriorate. But it should not detreorate considarably . For a momant consider that sealing vacuum is 2 mtor. Here this 2 mtor should not deteorate considerably ( say not above 5-6 mtor in 5 years). Normaly this cryo cylinders are used to store and transport localy for Liquide Nitrogen, Oxygen, argon etc.

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Users who posted comments:

C K ManojKumar (5); dvmdsc (1); Just an Engineer (1); LongintheTooth (2); lyn (4); redfred (2); SWB123 (1)

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