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Join Date: Oct 2013
Location: South-Africa
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Pad-Type Flange - Calculation of Bolt Size

10/23/2013 2:15 AM

The vessel in question is a 2003 U-2 stamped vessel with a 30" pad-type flange on the top head (for clarity, the nozzle configuration is as per Fig UG-40(a-2) in Div 1). This flange has been problematic during past maintenance activities and as a result some holes have been re-drilled larger and re-threaded.

With these holes drilled larger the question is being asked as to how large the holes and bolting can go and still remain Code compliant? The connecting flange is not the limiting component in terms of nut access - it is a modified flat cover designed in accordance with ADM. I have not dealt with pad-type flanges in the past, and from what I can see opening reinforcement is required (AD-520) and the depth of the holes is limited (AD-740).

So is there a limit on the bolt diameter?

And, for my info, is there no governance on required minimum bolting area to achieve gasket seating, as one would find in Appendix 3 (same as Appendix 2 of Div 1)?

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Guru
United Kingdom - Member - Indeterminate Engineering Fields - Control Engineering - New Member

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#1

Re: Pad-type flange - calculation of bolt size

10/23/2013 3:28 AM

This is an ideal query for the Engineer/Inspector from the company that supplies burst indemnity insurance for the vessel. A simple telephone call in the first instance is all that is needed. That individual will have a copy of the as-built drawing of the vessel to hand, as that is the equipment that is being inspected periodically and insured on a continuous basis.

Bear in mind that if the vessel is any different from that drawing, then in the event of an incident, it is the job of the Loss Adjuster to adjust the insurance company's losses, ideally towards zero, on the basis that what went BANG is not what was insured.

Presumably it does pass periodic inspection and testing for insurance purposes?

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#2

Re: Pad-type flange - calculation of bolt size

10/23/2013 7:07 AM

Try the engineering forum devoted specifically to these types of questions:

www.eng-tips dot com

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Guru
Engineering Fields - Nuclear Engineering - New Member

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Location: Louisville, OH
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#3

Re: Pad-Type Flange - Calculation of Bolt Size

10/23/2013 11:30 PM

I don't know anything about the applicable codes. Whatever the flange is for (a pipe maybe) will limit the bolt size by the clearance to this object and the XF dimension of the bolt or nut; if no nut because the flange is threaded, don't forget the strength of the threads in the flange. With the pressure and size you can calculate the load then apply the safety factor. In addition there is something called "prying," which I know exists, but don't know how to deal with.

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