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Leakage Current of Hi-Pot Test

03/29/2014 4:33 AM

Dear all,

In my project we had some MV cables and the design voltage of that cables are 6.6 KV.

During the hipot test time we applied 11 KV to that cables and we got the leakage current is zero value.

anybody can explain that why the leakage current was zero and that test was valid or not?

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#1

Re: Leakage current of hi-pot test

03/29/2014 8:15 AM

Provided that the test equipment was working correctly and being used correctly, the test was valid.

A reading of zero means that the leakage current was below the measuring range of the meter - and therefore obviously below the maximum permissible leakage.

On the test record sheet, if there is a space to record the leakage current, write "<x", where x represents the smallest unit displayed by the instrument.

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#2

Re: Leakage Current of Hi-Pot Test

03/29/2014 11:40 AM

Perhaps, if you knew what the test was and why it is performed you wouldn't have to ask. It is unclear to me why one would perform a test when they don't know what the test is for.

What is HIPOT Testing (Dielectric Strength Test)? | EEP

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#15
In reply to #2

Re: Leakage Current of Hi-Pot Test

11/27/2023 8:47 AM

Quite.

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#3

Re: Leakage Current of Hi-Pot Test

03/29/2014 2:51 PM

If you came up with an insulator of ZERO leakage current, you're on your way to a Nobel prize. It's all about measurement resolution and accuracy. S.M.

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#4

Re: Leakage Current of Hi-Pot Test

03/29/2014 3:43 PM

garuda777,

All of your posts indicate a complete lack of knowledge of the subject at hand, usually electrical.

Your posts also indicate that you are not a student, but rather someone who is taking a client's money under false pretenses, if not downright lies, as to your competence.

If this hurts your feelings, it should!

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#5
In reply to #4

Re: Leakage Current of Hi-Pot Test

03/29/2014 8:29 PM

Lyn: mean for all the right reasons.

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#6
In reply to #5

Re: Leakage Current of Hi-Pot Test

03/29/2014 8:41 PM

I think we all go out of our way to help the people who deserve it.

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#7

Re: Leakage Current of Hi-Pot Test

03/30/2014 12:06 AM

You may find that the cable is actually rated as 11/6.6 kV

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#8

Re: Leakage Current of Hi-Pot Test

03/30/2014 12:35 AM

11KV between what points? Phase to phase you need more than 11KV for reliable withstand tests.

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#9

Re: Leakage Current of Hi-Pot Test

03/30/2014 12:39 AM

11 KV seems awfully low for a hi-pot test of 6.6 KV equipment. Was the connection point clean conductor? Was the ground properly made? The meter could also be faulty or the test improperly performed. Was this with the other phases grounded and voltage applied to one phase? That is the way it is usually done, and I would expect the test voltage to be higher. 11 KV is somewhat between a high voltage meggar test and a hipot test. The instrument should be verified occasionaly with a know high resistance test device to prove it is reading correctly. I suspect it was not. If it was you should get a reading of current at least while the capacitance builds up and then it should drop to a lower value if it is a DC test. If it is an AC test, the initial will not be as high and it certainly should draw a current with some value due to capacitive coupling, although not as much, at the end of the test. I would suspect either a broken test set or a poor quality one that does not have the correct ranges available. Although not many people do it due to the expense of the equipment, I much prefer the use of power factor test equipment for the insulation, which gives separate values for the resistance, capacitance, and can more accurately tell the predicted life of the insulation structure. It also is considered non-destructive testing like a meggar. The use of a Hipot is considered destructive testing. It will find problems that exist, but after showing a failure, you cannot put the equipment back in service until the point of failure is determined and corrected.

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#11
In reply to #9

Re: Leakage Current of Hi-Pot Test

03/30/2014 2:10 AM

Echo.

Let's say the OP did perform the test correctly and from experience and learning the OP is doubting the zero reading.....

The OP can check if his instrument is working by measuring the leakage current of a known sample of "poor dielectric" , say a 1MΩ resistor.

At 11kV injection the instrument should read close to 11mA......

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#10

Re: Leakage Current of Hi-Pot Test

03/30/2014 12:49 AM

If you doubt the equipment, send it in for calibration or do the performance tests youself from the operating and service manual.

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#12

Re: Leakage Current of Hi-Pot Test

03/30/2014 5:12 AM

If you obtained zero leakage on the Hi Pot (Pressure Tester)

1..you obviously have an issue to contend with.

2..You did not test properly.

3..The equipment is not calibrated correctly

4..Your measuring scale is too high

or the leads were not connected to the cable and the test was not in fact conducted on the cable.

Test again and test to the standard for voltages to apply as a 6.6kV cable, if XLPE, with an 11kV applied voltage will show leakage.

What is the cable type? What is the embossing voltage rating on the outer sheath? What is the run length? (11/6.6kV does not mean this is a 'dual' voltage cable). Is this single core or 3 core?

Myself being the client, I would not accept your test results. And, I would be witnessing your set up and testing regime.

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#13

Re: Leakage Current of Hi-Pot Test

03/30/2014 9:49 AM

are you using 1 amp meter for current?

sbwad

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#14

Re: Leakage Current of Hi-Pot Test

11/27/2023 8:46 AM

Yes. The person that designed the <...test...> can, and certainly should have done in the design phase of the <...test...>.

A <...test...> without the pass/fail boundary having been determined beforehand isn't a <...test...>; it's a measurement.

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