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Location: South Africa- Phalaborwa
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Use of depth filters off-line vs in-line

06/26/2007 9:26 AM

Modern oil systems often combine the two cleaning systems, where the depth filter removes the contamination (off-line) and the surface filter serves as security filter (in-line).

On crushers the reduction in wear is significant and thus related costs saving are also significant.

It is common knowledge that most solid debris in non-filtered used oil is smaller than 10 microns in size (typically 90%). In fact these size particles are called silting particles and it is them that are the cause of abrasive wear inside a lubricated system and so that makes financial sense to capture them and remove them from in-service oil.

I'm currently using in-line surface filter bank (75 microns) on my 7ft Symons Crushers at flow of 250 L/min at 105 kPa and planning to use depth filter instead as I think it will increase dirty holding capacity on the elements.

I'm thinking of using a Cellulose-based depth filter:

Ø The largest particles are retained on the outside of the element whereas the smaller particles enter the element and are retained within the filter element.

Ø Using a cellulose element enables removal of water (absorption) and oxidation residuals; resins/varnish (adsorption).

Any comments or advice or experience on using in-line depth filters on crushers (water seal arrangements).

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#1

Re: Use of depth filters off-line vs in-line

06/27/2007 8:15 AM

What is the oil source? Crude? What do you want to do with it after filtration? Where is the contamination coming from?

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#2
In reply to #1

Re: Use of depth filters off-line vs in-line

06/27/2007 10:26 AM

We are crushing and dry screening marginal, sulphide, oxide ore and the dust comes from this material processed. Our crushers use water seal to prevent dust ingress to the oil lube system.We use a Alpha SP 150 oil to manualy supply/fill up independently each crusher oil lube tank. Oil circulation- oil is pumped from the tank through oil filter bank, cooler to the crusher and gravity feed back to oil tank with strainer basket. With the high contamination level in our system due to dusty conditions, we normally drain dirty oil for disposal but we are planning to use separate system to continously clean the dirty oil and pump it back to the system not separate off line filtration for each seven crushers.

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#3
In reply to #2

Re: Use of depth filters off-line vs in-line

06/27/2007 11:09 AM

I have a client that claims great success with a product called Transor: www.transor.de He is filtering similar oil used for machining carbide cutting tools. The particulate array is also 90% below 10 micron. The effluent in this case is also valuable as it can be recycled for new tools. I am in Detroit, MI USA. I selected the German site as I believe they are the actual manufacturers. Another product we have seen used for 1 micron absolute filtration on oil is the building insulating material by Dupont called Tyvek. They have a different name for it when used in this capacity but I do not remember what it is called. In this case however your oil would need to be water free.

Last, a local person put together a mcahine using a special tree bark from northwest USA (basically cellulose) and achieves remarkable results. His process may however be less than cost effective for your application.

Good Luck


Joe T.

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#4
In reply to #3

Re: Use of depth filters off-line vs in-line

06/27/2007 1:32 PM

The optimum solution is driven by comparative economics. It is probably true that it is highly desirable to achieve a <5 micron filtered oil, depending on what exactly is being lubricated. Precision ground gears and journals benefit more from cleaner oil than less finished bearing surfaces.

It is very easy to achieve <5 micron filtering level using wound filter elements with cotton as the media. Cotton is effective at removing water and organic resins as well. Wound cartridges are effective when there is a wide range of particle sizes to remove. If the particle size distribution is such that most of the particles (both number and mass) are very small and close to the size limit, then a formed filter media (cut rolls) will probably hold more fine particles before plugging since the media has more uniform pore size.

If the particle size distribution includes a lot of large particle, then either a staged filter (coarse followed by fine) arrangement or a pre-clean using a centrifuge would probably work better. The larger volume of big particles could be removed at lower cost with inexpensive pre-filter cartridges or the centrifuge than the more costly final filter cartridges.

There are numerous filter housing and filter cartridge manufacturers and I suggest you contact them for specific recommendations of their particular products and compare the recommendations. Be certain to evaluate the annual operating cost and not just the first (purchase) cost, considering the labor and waste disposal costs associated with each recommendation. Changing 'cheap' cartridges often may well prove more costly in the long run.

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#5

Re: Use of depth filters off-line vs in-line

06/28/2007 2:49 AM

Depth type filter elements are cetainly more effective in removing the silting size contamination from Oil.

Please let me know whether you use any return line filter / Pressure line filter / only suction strainers ? Only suction strainers and surfacr type filter elements are not sufficient unless your system is 100 % sealed. Please also check the type of the breather condition and type fitted on the system.

Select the Filter element having extra large flow capacity ( 2 to 3 times the pump flow capacity !!! Theoritically it should be 7 times if you are going to employ off line filtration system.) and Beta raio of minimum 200. Using good quality 3 micron Depth type filter element will save your system and oil. This will last long and filter elements will not chocke fast. Always keep extra new filter elements ready in stock for replacement no sooner the first one gets chocked.

We are providing Oil Condition Monitoring and Filtration Services and have good experience. You may contact me on my E mail : zankruti@mtnl.net.in

V.S.Dave

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