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Capacitor-Based Power Factor Correction

07/11/2014 2:56 AM

hi everone i have made one very cheap LED light and i had tested in main AC supply and PWM inverter (UPS) supply,

the schematic shown above... when i had tested on PWM Inverter Supply upto 2 or 3 numbers light, working fine, but more than 3 creates problem in complete PWM inverter line, in that time all LED lights start flickering and inverter goes overload, although at that time complete load of all 3-4 LED light is about 11-13W, and my inverter capacity is 500W max, i also checked the frequency and powerfactor, for 2-3 lights when every goes run fine frequency is 49-50Hz, but when add one more light in the line, problem start as mention above and frequency goes down to 20-25Hz only... and PF at each time below <0.2 :-(.....

as per my knowledge, due to very poor power factor each light introduce too much harmonics in the line and inverter goes overloaded on such small load, and lights start flickering..

so can i eliminate this problem by increasing power factor, and kindly suggest some modification in the design like by adding some inductor or capacitor we can increase pf and resolve this problem...please suggest some capacitor based pfc techinque, for this cheaper application

or am i totally wrong..? this problem occurs from some other reason.. please help.. and guide me,,,your suggestion will be appreciate.. thanks you in advance.

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Anonymous Poster #1
#1

Re: Capacitor-Based Power Factor Correction

07/11/2014 9:46 AM

I might be missing something fundamental here but why are you powering the load (LEDs) through the parallel combination of R1 & C1?

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#6
In reply to #1

Re: Capacitor-Based Power Factor Correction

07/12/2014 2:00 PM

So, this C1 in paralel circuit R1C1 is a "resistance" for AC, where the capacitor has reactance Xc of the suitable value calculated for the current LED (20mA).Such circuit practically does not heat.

The formula for the "resistance" Xc is here: https://en.wikipedia.org/wiki/Electrical_reactance

Calculation of this value should be able to even elementary school student.

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#7
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Re: Capacitor-Based Power Factor Correction

07/12/2014 6:49 PM

None of the elementary students I asked about that equation could do it.

They didn't have that app on their cell phones.

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#2

Re: Capacitor-Based Power Factor Correction

07/11/2014 12:10 PM

I can't read the schematic, but what is the power source coming in on the left side? Why are you using the bridge rectifier? What are the power supply exact specifications - volts, amps?

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#4
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Re: Capacitor-Based Power Factor Correction

07/11/2014 5:05 PM

Wait, you are using line voltage and using the 2 resistors as a voltage divider? This is a good way to get injured or killed. Count me out.

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#5
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Re: Capacitor-Based Power Factor Correction

07/12/2014 1:32 PM

Apparently, his is = Unsave at Any Speed Use.

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#3

Re: Capacitor-Based Power Factor Correction

07/11/2014 2:47 PM

What are RC-time constants of the TWO -- series & parallel -- RC networks and do they match or buck the 220VAC 50HZ input voltage?

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#8

Re: Capacitor-Based Power Factor Correction

07/12/2014 7:10 PM

If I understand correctly, you are paralleling 3 to 4 of these circuits on the output of an inverter. I think the inverter is breaking into a parasitic oscillation. Get rid of the parallel capacitor for the resistor at the left of the schematic. Better yet, run the lights directly from the battery, and skip the inverter.

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#10
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Re: Capacitor-Based Power Factor Correction

07/13/2014 3:51 PM

C1 is vital for this particular circuit topology (an ac voltage divider) to work correctly.

;)

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#13
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Re: Capacitor-Based Power Factor Correction

07/14/2014 4:56 PM

Not at 50 or 60 Hz.

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#14
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Re: Capacitor-Based Power Factor Correction

07/14/2014 5:01 PM

Yes at 50 or 60Hz!

http://cr4.globalspec.com/comment/133640

It works well if properly designed and the current is fairly constant.

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#15
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Re: Capacitor-Based Power Factor Correction

07/14/2014 6:30 PM

I'm impressed, you used yourself as a reference!

In a compensated voltage divider, the resistors are adjusted at low frequencies, and the capacitors at high frequencies (usually above 1 MHz). There is no need for a capacitor here. The resistor just wastes the extra power. This whole approach is completely unnecessary. He should just use battery that is supplying the inverter.

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#16
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Re: Capacitor-Based Power Factor Correction

07/14/2014 6:51 PM

I'm impressed, you used yourself as a reference!

Why shouldn't I, I have hundreds of products in the market using this style of power supply.

The circuit posted isn't that efficient anyway, R1 should be in series and R4 would be better to be a Zener (as mentioned in the posted reference).

This whole approach is completely unnecessary

Which is what I already pointed out in post #9 and #12.

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#9

Re: Capacitor-Based Power Factor Correction

07/13/2014 3:49 PM

Let me guess, the inverter you are using is a standard square wave inverter not a true sine wave type inverter right? You are lucky the inverter hasn't blown up, they don't like highly capacitive loads!

Why don't you just power the lights of whatever DC source is powering the inverter? Yes if it is a battery supply the battery voltage will vary a bit as they discharge, but not really enough for it to be noticeable, and cheaper than having to buy a better quality true ac sine wave inverter!

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#11
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Re: Capacitor-Based Power Factor Correction

07/14/2014 4:49 AM

Dear Sir, thanks for your post, you understand my problem exactly, actually here in india 70% UPS user have only square wave inverter (UPS), and thats why instead of changing hues amount of square wave inverter, i want to make my device suitable for square as well as true sine wave inverter, as you wrote in your post, square wave inverter not run large capacitive load, so if in each circuit we add some inductor value like 10mH Line filter at Main AC line, so can i reduce this problem please guide... thanks a lot.

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#12
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Re: Capacitor-Based Power Factor Correction

07/14/2014 4:09 PM

It may be possible to modify your circuit to allow it to run on a more square than sine wave form but it is not very simple and will likely involve a lot of trial and error and possibly damage to your square wave inverter (which is going into current limit as the current increases as you have found). You would have to match the circuit characteristics to the inverter characteristics.

I cannot recommend this approach using your existing circuit. It would be far better to use a small transformer to step down and isolate the inverter voltage from the LED circuit instead of this voltage divider circuit. Not only would this fix the problem but it would also make the circuit safer, the price of a transformer is not that great especially if weighed against having to replace a broken inverter.

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