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Anonymous Poster #1

Wall Thickness Calculation for 30 Year Service Life

11/26/2014 10:25 AM

Dear Friends,

I have a requirement wherein I have to calculate the pipe thickness for 30 year life service. I think that the ASME B31.1 formula is valid only for 25 year design life. (Please correct me in case I am wrong). So,I plan to calculate as per normal way of ASME B31.1 and then use the TRD-301 life calculation of pipe ( which calculates life considering fatigue due to the operation cycles ) to check if the same can survive for 30 years.

Will this be a correct method ?

The RLA is given in ASME also, but it is related to corrosion. I want life calculation base on fatigue. Is there any clause in ASME where the life calculation can be done ?

Thanking you in anticipation ,

Regards,

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#1

Re: Wall thickness calculation for 30 year service life

11/26/2014 10:46 AM

I'm not responding to ANONS until after the holiday, or they can join

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#2

Re: Wall thickness calculation for 30 year service life

11/26/2014 11:10 AM

It sounds as though you have a mismatch between the fluid in your pipe and the material that the pipe is made of. I would start by using a Corrosion Chart, then I'm funny that way, Mildred.

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#3

Re: Wall thickness calculation for 30 year service life

11/26/2014 11:37 AM

From AWS Forum:

In this situation you can try this approach; since the design life of the pipe is controlled by corrosion exposure versus other time dependent damage mechanisms, and some level of inspection had been performed after "x" years of service, one could conclude that the design life of the pipe is in excess of "y" years.
Your rationale for determining what "y" years should be may be as simple as; periodic inspection was used to extrapolate loss of wall thickness over "x" years. Assuming a negligible corrosion rate based on the past inspection over "x" years, the remaining service life will be at least 25 years (use a graph to show the calculated corrosion rate based on past inspection). Once the nominal wall thickness reaches a value below design (using a minimum wall thickness calculation referencing ASME B31.3 or other suitable piping code) minimum wall thickness based on the extrapolated corrosion rate form above, this would be the point in time where repair or replacement is necessary.
The reason 25 years is typically used as a benchmark is because most economic models for equipment use a 25 year "design life" for economic modeling. In reality, the "real design life" could far exceed 25 years, it could be 50 or 75 years.

API RP 581 Part1 Clause 4.

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#4

Re: Wall Thickness Calculation for 30 Year Service Life

12/05/2014 8:40 PM

Dear friends,

I wanted to know about the effect of Fatigue ( due to cyclic operations - in power plant).

We are faced with is question even in Retro-fit jobs also, so as to say ; "Is the pipe old enough to retire ? "

- Anonymous : dchatta

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