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New Hope for Steam Power: Extra Exhausting

Posted February 04, 2010 7:48 AM by Old_School

In a previous blog entry, I explained how a single-cylinder uniflow engine would be the best choice for a small-scale power source because of its unique combination of cheap construction, simple design, and potentially high efficiency (once all the technical bugs are worked out, of course).

As a quick recap, these engines allow for maximum pressure expansion by allowing a small charge of steam into the cylinder at top dead center (TDB). They then exhaust through a port machined into the side of the cylinder just before bottom dead center (BDC).

An Extra Exhaust Port

Ideally, there would be no means for any gas left in the cylinder to clear out during the upstroke. This would cause it to recompress, heat, and maintain a one-way heat gradient along the cylinder (hot-to-cold from top-to-bottom) that could further increase engine efficiency. However, on such a small power scale, and without a relatively massive flywheel to maintain inertia, this would certainly cause the engine to stall. Therefore, an extra exhaust port is needed.

The simplest way to accomplish this would be to re-time the cam shaft on a 4-stroke engine and use the original poppet valve, as well as machining a 2-stroke style exhaust port into the side of the cylinder. As long as the steam pressure is not greater than the spring tension, it won't unseat the valves until they are actuated.

The unfortunate side effect of this configuration is that, without extensive sealing, water will likely condense in the crankcase and contaminate the engine oil, which could potentially damage the bearings and transmission (should the engine possess a common oil bath, as is the case with most modern motorcycle engines). There are many options to prevent this, but since I wasn't planning to address this problem until the next project, I won't discuss it here.

Bike, Boiler and Burner

As for the bike, I was finally able to buy and re-cover a seat. I also wired a 100-W inverter to power the VAC water pump, and installed the customized cylinder head. After a few hours of tinkering, the bike successfully ran on compressed air. At this point, I turned my attention to the boiler and burner.

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#1

Re: New Hope for Steam Power: Extra Exhausting

02/05/2010 6:50 AM

I personally cannot believe that you will ever get any worthwhile "efficiency" with such a motor you describe....

I personally believe that you will be doing well to even achieve 1% efficiency...... If you pay nothing for your fuel, it could be interesting, otherwise.......

Quoting from Wikipedia at:-

http://en.wikipedia.org/wiki/Steam_engine#Efficiency

In practice, a steam engine exhausting the steam to atmosphere will typically have an efficiency (including the boiler) in the range of 1% to 10%, but with the addition of a condenser and multiple expansion, it may be greatly improved to 25% or better.

A megawatt electrical power station with steam reheat, economizer etc. will achieve up to 50% thermal efficiency.[16]

It is also possible to capture the waste heat using cogeneration in which the waste heat is used for heating a lower boiling point working fluid or as a heat source for district heating via saturated low pressure steam. By this means it is possible to use as much as 85-90% of the input energy.

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#2
In reply to #1

Re: New Hope for Steam Power: Extra Exhausting

02/05/2010 7:45 AM

That is true, but I think that quote is referring to a traditional counter-flow engine like you would see on a steam locomotive (no exhaust ports in the cylinder wall other than those controlled by a valve). In that case, you would need triple expansion and a condenser to get the most out of the steam expansion. The advantage of a uniflow engine is that it can maximize the available efficiency in a single step, which greatly reduces mechanical complexity and drag. I ran tests on the prototype that I built (and described earlier in this series), and found the total efficiency to lie around 8%. I measured its efficiency with an electric motor hooked up to a resistive load and ran it on compressed air , and compared it to the input energy. I then multiplied that figure by the theoretical Carnot efficiency at that pressure to obtain the numbers. That engine was incredibly inefficienct and leaky, plus the valve timing was so long that it never actually closed during the downstroke stroke to allow for expansion (it was still partially open when the cylinder ports opened, and made a loud "popping" exhaust note). I am hoping that the new engines work better.

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#3
In reply to #2

Re: New Hope for Steam Power: Extra Exhausting

02/05/2010 10:43 AM

I'll believe it when I see it.......

The type of steam engine you are proposing is on many children's steam toys of the last 100 years.....

I even had a friend build a 4 cylinder one just to show that he could, it was then self starting, which yours will not be if I understood you fully, unless it is luckily at the right position when the steam first arrives!!

To self start "most" of the time, you either need more cylinders, or the steam must be valved to push the piston from each side.....

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#4
In reply to #3

Re: New Hope for Steam Power: Extra Exhausting

02/05/2010 12:14 PM

The nice thing about using a motorcycle engine is that it already has a kick-starter built into the transmission. Self starting is really only necessary when the drive train is directly linked to the wheel, but with a clutch to disengage it is unnecessary.

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#5
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Re: New Hope for Steam Power: Extra Exhausting

02/05/2010 5:35 PM

Everyone needs a hobby......

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