In a previous blog entry, I explained how a single-cylinder uniflow engine would be the best choice for a small-scale power source because of its unique combination of cheap construction, simple design, and potentially high efficiency (once all the technical bugs are worked out, of course).
As a quick recap, these engines allow for maximum pressure expansion by allowing a small charge of steam into the cylinder at top dead center (TDB). They then exhaust through a port machined into the side of the cylinder just before bottom dead center (BDC).
An Extra Exhaust Port
Ideally, there would be no means for any gas left in the cylinder to clear out during the upstroke. This would cause it to recompress, heat, and maintain a one-way heat gradient along the cylinder (hot-to-cold from top-to-bottom) that could further increase engine efficiency. However, on such a small power scale, and without a relatively massive flywheel to maintain inertia, this would certainly cause the engine to stall. Therefore, an extra exhaust port is needed.
The simplest way to accomplish this would be to re-time the cam shaft on a 4-stroke engine and use the original poppet valve, as well as machining a 2-stroke style exhaust port into the side of the cylinder. As long as the steam pressure is not greater than the spring tension, it won't unseat the valves until they are actuated.
The unfortunate side effect of this configuration is that, without extensive sealing, water will likely condense in the crankcase and contaminate the engine oil, which could potentially damage the bearings and transmission (should the engine possess a common oil bath, as is the case with most modern motorcycle engines). There are many options to prevent this, but since I wasn't planning to address this problem until the next project, I won't discuss it here.
Bike, Boiler and Burner
As for the bike, I was finally able to buy and re-cover a seat. I also wired a 100-W inverter to power the VAC water pump, and installed the customized cylinder head. After a few hours of tinkering, the bike successfully ran on compressed air. At this point, I turned my attention to the boiler and burner.
|