Speaking of Precision Blog

Speaking of Precision

Speaking of Precision is a knowledge preservation and thought leadership blog covering the precision machining industry, its materials and services. With over 36 years of hands on experience in steelmaking, manufacturing, quality, and management, Miles Free (Milo) Director of Industry Research and Technology at PMPA helps answer "How?" "With what?" and occasionally "Really?"

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OSHA Inspections: Speaking of Priorities

Posted January 07, 2011 8:30 AM by Milo

OSHA inspections don't just "happen". They are the result of some initiating circumstance that makes them a priority. OSHA inspection priorities follow the hazards faced by the public that OSHA is charged to protect. While no lapse is desireable in one's safety planning and execution, the highest priority items for OSHA should also be your highest priority to eliminate.

How many imminent dangers can you find?

Imminent danger situations. Hazards that could cause death or serious physical harm receive the top priority. As they should. Compliance officers (OSHA INSPECTORS) will ask employers to correct these hazards immediately. If the hazard cannot be removed, then the employees that are exposed should be. Imminent danger and serious physical harm should not be part of working in precision manufacturing.

Fatalities and catastrophes. My take on this is that a catastrophe is an incident that requires the hospitalization of three or more employees. We all know what a fatality is. You must report these to OSHA within 8 hours. You can expect the OSHA follow up right away.

Complaints. If someone alleges that a hazardous situation exists, you can bet the agency will treat it seriously. More seriously, in fact than referrals from other agencies.

Referrals from other agencies, organizations, or media. While these are not an assured way to initiate an investigation by OSHA, they are considered.

Follow-ups (abatement). Checks to assure that violations cited from prior inspections are a lower priority, but remain a class of inspections that you can expect. Best prevention- Don't have prior violations.

Planned or programmed investigations. The current National Emphasis Program (NEP) on Recordkeeping is an example of this. These have been typically targeted at specific high hazard industries or workplaces that have high rates of injury and illness.

Whenever my team brought a problem in to me I asked them three questions.

  • "Was there a procedure?"
  • "Was it followed? "
  • "Was it effective?"

They always knew what the fourth question would be - Why not?

Do you have a procedure or system to assure that no imminent danger situations exist in your shop?

Do you have a system to assure that your people are instructed, trained, and their knowledge reviewed to assure they follow safe and best practices?

Are you leading by example and setting the highest standards for safety, just as you do for quality and service, in your shop?

You know what the next question is.

Editor's Note: CR4 would like to thank Milo for sharing this blog entry, which originally appeared here.

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#1

Re: OSHA Inspections: Speaking of Priorities

01/07/2011 2:04 PM

SHARPS 2008

PPE missing(safety glass & hearing protection), electrical panels left open, no guard

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Re: OSHA Inspections: Speaking of Priorities

01/07/2011 8:01 PM

I don't think I have ever worked at a place that had an actual surprise OSHA inspection.

I mean there where plenty of inspections but we always where told ahead of time, usualy a week or so in advance, that we where going to have a surprise inspection by the management.

I guess it was so we have time to prepare for it by getting all of the non functioning and unsafe, but still used every day anyway, equipment stuffed away to locations where the inspectors would not see it.

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#3

Re: OSHA Inspections: Speaking of Priorities

01/07/2011 11:58 PM

Many years ago, I worked at a factory that had some large, high-speed rotating machines (cable manufacturing) that had no protective cages around them- anyone could accidentally come in to contact with dangerous moving machinery (protection consisted of yellow lines painted on the floor...). The OSHA inspector walked right by this obvious safety hazard with no comment, while writing up a citation for the handrails on a second story balcony being 2 inches too high...

I pretty much lost my respect for OSHA at that point...

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#4
In reply to #3

Re: OSHA Inspections: Speaking of Priorities

01/08/2011 1:08 AM

Bingo!

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Re: OSHA Inspections: Speaking of Priorities

01/10/2011 2:04 PM

The case maybe the yellow lines marking off the area is all that was required. It informed the employee of a hazard in that area and not to enter. The company had seen a hazard and they marked off the area. That may at the time been in compliance with OHSA regulations. The times have changed that area would have to be enclosed or secured with a light gate now.

From a resent inspection to re-qualify our SHARPS status I find that the inspectors dwell on issues that have just been brought forward by their superiors. This year it's flash protection and documenting lockout/tag-out. The year that you stated it may have been railing height.

The SHARPS program put you in a different position with the OHSA inspectors. They come in and try to help you provide a safer work environment. They work with you to help you do just that.

During a regular compliance inspection. They just inspect and go on their way listing the problems they found. They do not find everything. They are human they miss stuff too. Just as many of us miss stuff that could be a hazard until it jumps out and bites us in the butt.

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#5

Re: OSHA Inspections: Speaking of Priorities

01/08/2011 10:46 AM

Prevention is always the best medicine!

No one wants any injuries on the job.

I was working on a high rise building years ago, 17 stories of steel and concrete slabs, no exterior walls yet. Protection around the slabs was hastily thrown up 2x4 rails. Well everyone knows not to mess around at the perimeter.....NOT!!!

A female laborer leaned on one of those rails during lunch, I think it was about the 9th floor, the rail popped loose and she fell to her death.

As tragic as that was, I can tell you, having unannounced pop up OSHA inspections 2-3 times a week, (no warnings), for months on end.............really, really, sucks.

Bottom line, if you don't care about keeping things safe for your workers, I can guarantee, you'd better keep things safe to keep OSHA off your a$$. It's no fun. Once someone dies or sustains a serious injury due to an unsafe condition, OSHA will become a fixture in your life.

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