Speaking of Precision Blog

Speaking of Precision

Speaking of Precision is a knowledge preservation and thought leadership blog covering the precision machining industry, its materials and services. With over 36 years of hands on experience in steelmaking, manufacturing, quality, and management, Miles Free (Milo) Director of Industry Research and Technology at PMPA helps answer "How?" "With what?" and occasionally "Really?"

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Five Questions for Forklift Inspection Compliance

Posted February 11, 2011 9:00 AM by Milo

1) Do we have to inspect forklifts and other industrial powered trucks each day?

"Industrial trucks shall be examined before being placed in service, and shall not be placed in service if the examination shows any condition adversely affecting the safety of the vehicle. Such examination shall be made at least daily.

Where industrial trucks are used on a round-the-clock basis, they shall be examined after each shift. Defects when found shall be immediately reported and corrected."

Thats what OSHA says in 1910.178(q)(7)

Photo credit.

2) So what does OSHA say to inspect? That is not so clear.

"Industrial trucks shall be kept in a clean condition, free of lint, excess oil, and grease. Noncombustible agents should be used for cleaning trucks. Low flash point (below 100° F) solvents shall not be used. High flash point (at or above 100° F) solvents may be used. Precautions regarding toxicity, ventilation, and fire hazard shall be consonant with the agent or solvent used." 1910.178(q)(10)

"[i]f at any time a powered industrial truck is found to be in need of repair, defective, or in any way unsafe," it needs to be removed from service per 29 CFR 1910.178(p)(1)" Link to Overby interpetation letter."

I would look for seat belt and condition per the compliance directive CPL 02-01-028 IX. C.

More helpful than the standard!

Art Credit: http://www.stanssafetyposters.co.uk/posterimages/1211992349-forklift.jpg

3) Do you need to have a written record?

"Although the standard requires that the examination be conducted, there is no OSHA requirement that the examination be recorded in writing on a checklist such as the one you provided. However, as an employer it is well within your rights to implement additional safety practices that go beyond OSHA's requirements such as the completion of your written checklist." Freed letter of interpretation

4) Where can I find the best information on this complicated topic?

Here.

5) Where can I get some training materials to use in my program?

Here is a free downloadable powerpoint program.

Stan's Safety Posters: http://tinyurl.com/ya4pxzp

FAQ: http://www.osha.gov/html/faq-pit.html

Editor's Note: CR4 would like to thank Milo for sharing this blog entry, which originally appeared here.

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#1

Re: Five Questions for Forklift Inspection Compliance

02/11/2011 11:54 PM

Ideally these inspections can also be integrated with maintenance inspections & preventative maintenance

Every Driver [operator] should take responsibility & be aware of the condition of the tools they use everyday.

In a 24/7 facility that would mean 3 or more inspections per day

a written form can help increase awareness of ongoing issues with individual pieces of equipment

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#2

Re: Five Questions for Forklift Inspection Compliance

02/12/2011 8:44 AM

Every OEM provides a daily check list with the forklift in what they determine to be issue that should be inspected by the operator to insure his own safety.

Did service on material handling equipment in the past we had a pretty long list to go over.

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#3

Re: Five Questions for Forklift Inspection Compliance

02/17/2011 11:33 AM

Welcome to life!

I worked at a place where we had to fill out a check list that was kept with the equpiment. This was completed before each shift or if you were grabbing a fork lift for 5 minutes you had to complete one to, and hand it to your supervisor at the end of your shift.

Same went for company trucks, etc.

It seemed a waste but you were getting payed to see if all the lights worked, etc.

Contact Vale Inco @ Sudbury and you might get some guidence.

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