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Speaking of Precision

Speaking of Precision is a knowledge preservation and thought leadership blog covering the precision machining industry, its materials and services. With over 36 years of hands on experience in steelmaking, manufacturing, quality, and management, Miles Free (Milo) Director of Industry Research and Technology at PMPA helps answer "How?" "With what?" and occasionally "Really?"

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What Keeps You Safe?

Posted March 08, 2013 8:00 AM by Milo
Pathfinder Tags: osha protection safety

Deborah Keegan on IndustryWeek Manufacturing Network on LinkedIn asked "What is the one thing you need young workers who are joining your workforce this summer to know in order to be safe?"

See the discussion here.

How many of you would answer:

  • "Personal Protective Equipment (PPE)?"
  • "Safety Rules"
  • "Machine Guarding?"
  • "Safety Training?"
  • "OSHA?"
  • "My boss?"

What is your answer?

Time's up!

I am passionate about safety, so of course I had to put my two cents in…

What keeps you safe is the knowledge that " 'you are nothing more than a plastic bag filled with water and everything around you is harder, stronger and more powerful. Your safety depends on your understanding that you are the most vulnerable of everything in our shop environment.' I started in the steel mill blast furnace department in high school surrounded by rail trains, mobile equipment, hot metal, noxious fumes, overhead cranes, and high powered equipment. My buddies who thought they were strong and powerful all had injuries at one time or another. My attitude of being the most vulnerable kept me in one piece."

What keeps YOU safe?

If "Knowledge of how vulnerable you are" and an "Attitude of being vulnerable to all the hazards in your area" aren't your answers, maybe you should take a moment to think about what is really keeping you safe. Or not.

Thanks to Deborah Keegan for starting a great discussion. Check it out on Industry Week Manufacturing Network on LinkedIn

Photo credit: Somalian Body Armor

Editor's Note: CR4 would like to thank Milo for sharing this blog entry, which originally appeared here.

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#1

Re: What Keeps You Safe?

03/08/2013 9:54 AM

If "The Reverend, Jesse Jackson", or Farikan or Spike Lee saw that picture..

They'd call CR4 racists, and we're nothing more than a website for crackers.

I Suggest replacing that picture with a picture of Chuck Norris..... because as crackers we are more tolerant of the portrayal of crackers........ probably find that as racist in it's self, there is no winning in the age of hyper sensitivity........

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#2
In reply to #1

Re: What Keeps You Safe?

03/08/2013 4:13 PM

Thankyou phoenix911. The point of this real world photo (not hollywood fiction) is that a personal flotation device is being used as body armor. Does it keep this person who is relying on it safe? It is a real world example of my point- what we think is protecting us may not be.

If the rules for speech have devolved to the point that one may not use real world photos to illustrate a point because of race, than there is no freedom of speech at all.

Political correctness is a fascism to which I will not submit. The facts are what the facts are.

Chuck Norris is not in real combat and not relying on Personal Flotation devices for body armor. Some where in the world real people are. And are we in our shops any different than them?

My point is that we are not, and false reliance on the wrong protection can get us killed.

Milo

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#5
In reply to #2

Re: What Keeps You Safe?

03/08/2013 5:11 PM

A relief to hear a man of convictions.

I understand your point at the beginning, p.c. is nothing but fodder. And your article like the others is very pertinent and important.

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#12
In reply to #2

Re: What Keeps You Safe?

03/09/2013 10:02 AM

Yes, this personal flotation device is being used as body armor. However, I believe it is arrogant and wrong to think from this single image that the wearer believes a direct strike of a bullet will be stopped by this vest. In contrast I say from the crouched position of this irregular soldier, he knows that the vest will not stop a bullet. Except for the brilliant, eye catching color, this vest is surely better than nothing for stopping and deflecting less energetic projectiles.

In comparison I take this image as an example of what is wrong with our modern safety perspective. The safest individual is the alert and wary individual not the one confident in the effectiveness of their personal protective equipment. This is the point of the article.

As for the color of this soldier's skin, it happens to be dark. Human beings come in a variety of skin tints, get over it.

As for what somebody might or could say about this image.... I have really gotten sick and tired of straw man arguments made here at CR4. No "politically correct" complaints were raised except to shoot them down. I admit that I am guilty of using this enticing false argument technique. I'm trying to do better. False arguments quickly divert away from the topic presented. On that note, let me get back to the real topic at hand.

This soldier is obviously relying on the most important safety tool we all should use, an acute understanding of the situation. His secondary safety tool is ready for immediate use in his hands, a way to respond and mitigate a probable threat. His tertiary safety tool is far from ideal but it is better than nothing.

I agree with you Milo, we rely far too often on the wrong safety tool to keep us safe.

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#13
In reply to #12

Re: What Keeps You Safe?

03/09/2013 10:14 AM

What your saying is correct, condensed down on some of the context just because you are wearing protective wear does not and should not put a false sense of confidence to take unnecessary risk.

Safety is self awareness as well as your environment, and respect it.

As for the 'political correct' aspect, hopefully if brought out in the open enough, there will be a consensus to put it in its place, no matter what topic, period.

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#14
In reply to #12

Re: What Keeps You Safe?

03/09/2013 1:02 PM

Yes, this personal flotation device is being used as body armor

Hang on a second, there could be a mass of explanations. Maybe the guy is about to run for a boat and can't swim. I could go on but I think you'll see my point.

I was going to mark this OT, but it isn't now that I think about it; Near the top of my list would be 'don't assume anything'. A very cliched one, but 'assume makes an ass out of u and me'.

I wonder just how many accidents (aka unplanned events) of a safety nature happen because we are all prone to assuming stuff. 'I'm sure somebody checks the fire exits', 'I'm sure <whoever> is dealing with <whatever> issue'. The list is endless. All employees and employers have obligations with regard to safety that extend beyond specifically defined responsibilities.

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#15
In reply to #14

Re: What Keeps You Safe?

03/09/2013 3:55 PM

Well Kris, one can certainly never be too careful about making assumptions. Making inferences from available information is certainly not 100 % certain, and heavens, maybe this is part of a west point training exercise and he is going to jump into a pool and be retrieved by navy seals, hence the personal flotation device. Maybe that is not solid ground he is crossing, but artfully disguised solidified water and in case of sudden phase change, he'll be kept at the surface and able to continue his marksmanship training. I get it. "Who you gonna believe? Me? Or your own lying eyes?"- Richard Pryor. Maybe this guy is trying to be protected from fragments resulted from 'Bathtub Breaking' You and I probably agree that critical thinking is recognizing and challenging assumptions. Failure to think is ignoring the evidence present because, just because, one doesn't have 100% certainty. Thanks for advancing the conversation, nonetheless. Milo

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#16
In reply to #15

Re: What Keeps You Safe?

03/09/2013 4:20 PM

It's late over here, Milo, and I want to read this carefully before I reply.

This isn't strictly CR4 stuff (in my opinion), but I find it hugely interesting. As ever, you've made a thought provoking post that has value. I'll be back on this tomorrow. Thanks- you are a consumate diplomat and provider of stimulating discussion. I can't spell, but I think we have the same hymn-sheet.

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#21
In reply to #16

Re: What Keeps You Safe?

03/10/2013 8:53 AM

OK, I've considered. The first step in safety is in considering our own actions. Forget telling others what to do (I'm not suggesting you or anybody has done such), but to simply examine our own actions and there impact on others. I could relate some stories of safety cock-ups that I've witnessed, but I think we've all seen that type of stuff. There are situations that may be endemic in any workplace, and also the 'unexpected'. Bottom line is that all people have to treat safety in the workplace just as seriously as they would personal safety at home. I don't think any of us can ever be 100% certain we get it right. Some workplaces kick off the day with a team-meet that amounts to 'everybody stay safe'. Probably not the accounts department (though I'd wager I could google some good examples of safety failures there. My current #1 on that list is now (I'll probably revise my opinion later) to accept that we are all more than capable of missing something. Great post, Milo. People go to work for all sorts of reasons, but the most important part of any job is that folk get to go home in one piece. Forgive the pic, it's just to remind myself and all that we can all fail to miss the obvious.

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#30
In reply to #21

Re: What Keeps You Safe?

03/11/2013 10:24 AM

Thanks Kris. We agree that the point of work should not be to put ourselves in grave danger. and that the responsibility is 'ours' regardless of the rules, bureaucracy etc. The idea that we are all more than capable of missing something is a crucial point and opne I'll probably expand into a separate post later. What we fail to perceive is nonetheless a part of the reality that can bite us.

Thanks again for advancing the conversation.

Milo

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#3

Re: What Keeps You Safe?

03/08/2013 4:26 PM

While your attitude kept you safe and evidently didn't hold you back, it would freeze some people, it would cause them to roll up in the fetal position and hide under a blanket.

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#4
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Re: What Keeps You Safe?

03/08/2013 4:29 PM

!

Milo

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#31
In reply to #4

Re: What Keeps You Safe?

03/11/2013 1:04 PM

Milo.

My reaction was to the emphasis on the risks instead of the balance. You have probably seen the TV ads for some medications, five seconds on what it can do for you and twenty five on the terrible risks from taking it. The penalty for not taking it would have to be huge to overcome the risks.

gringogreg's post showed balance, he learned good work habits, how to operate his machines properly, he didn't just get the negatives, the vulnerabilities.

kramarat,

"A nation that depends on government to tell them what they have to do in every situation, (whether it's wearing a bicycle helmet, or not drinking a 20 oz soda), will eventually fall.

We were built by smart, tough, enterprising individuals; it will take the same to continue."

The smart tough enterprising individuals took their own risks and paid for their mistakes themselves. The medical costs for the head injuries to a helmetless person who crashes on a motorcycle are often born by the rest of us, they take stupid risks with our money. If they indemnify us with a notation on their license that they have, placed sufficient funds in escrow or that they agree to be left to die at the roadside, then go ahead, we don't need them in the gene pool.

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#32
In reply to #31

Re: What Keeps You Safe?

03/11/2013 4:12 PM

Soon all of that will be taken care of. Mandatory insurance for all, or a fine, and it will be be illegal for insurance companies to deny coverage for a pre-existing condition; which means that the motorcycle rider with the busted head, can sign up for insurance when he gets to the hospital.

It's going to be wonderful, and all of us are going to save tons of money.

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#33
In reply to #32

Re: What Keeps You Safe?

03/11/2013 8:39 PM

Oh and a 5kg disclaimer with all the things you should not do with the product.

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#6

Re: What Keeps You Safe?

03/08/2013 11:32 PM

Politicians passing gun control laws will keep me safe.

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#7
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Re: What Keeps You Safe?

03/09/2013 1:53 AM

sure safe passage to heaven

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#8
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Re: What Keeps You Safe?

03/09/2013 4:42 AM

If you consider the easy to get hard stone of various type in that region, those floatation devices could actually be made into a low grade armor. It doesn't appear that the PFD in the pic was altered in that way though.

Maybe the guy was more afraid of drowning than of getting shot. Maybe he had to cross water, but had to get there first, and so not wanting to give up a hand to hold on to the PFD the guy wears it.

Maybe no one is supposed to shoot him because he is wearing orange.

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#9
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Re: What Keeps You Safe?

03/09/2013 6:43 AM

Robin that is absolutely the dumbest thing I have ever read here.

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#34
In reply to #9

Re: What Keeps You Safe?

03/18/2013 1:21 AM

I guess you couldn't hear my fingers dripping with sarcasm when I typed those words.

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#36
In reply to #34

Re: What Keeps You Safe?

03/18/2013 4:56 AM

But the NRA applauds your comment

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#10

Re: What Keeps You Safe?

03/09/2013 7:52 AM

The last paragraph sums it up very well,

If "Knowledge of how vulnerable you are" and an "Attitude of being vulnerable to all the hazards in your area" aren't your answers, maybe you should take a moment to think about what is really keeping you safe. Or not.

I was just thinking last week when I was working on a pallet wrapper, that we had trouble with since we purchased it over 2 years ago. The maintence crew hates working on it, and when he arrived, and small minor adjustment had to be made and maintenance mentioned about not LOTO that he wouldn't tell if I don't.... I was just thinking the same thing here. Anything could happen, it will be quick, it may not be deadly, but it would be quick and leave a mark. Told him to ply it safe and to LOTO.

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#11

Re: What Keeps You Safe?

03/09/2013 9:32 AM

Awareness, having the presence of mind, and knowing or having the understanding for all of my limitations help me keep my safety.

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#17

Re: What Keeps You Safe?

03/09/2013 7:38 PM

I'll preface this by saying that workplace rules are needed.

However, I believe the things that keep people safe, is the freedom to make bad decisions, and the knowledge to know better.

We are spending billions on dumbing down our educational system to the lowest common denominator; in the name of fairness.

By supplanting common sense, with the comfortable cocoon of government provided safety, we are stripping people of the ability to analyze a situation and come up with the best course of action, and therefore, removing the basic survival instinct that built this country into what it is.

A nation that depends on government to tell them what they have to do in every situation, (whether it's wearing a bicycle helmet, or not drinking a 20 oz soda), will eventually fall.

We were built by smart, tough, enterprising individuals; it will take the same to continue.

For anyone that doesn't care for our bill of rights..............move someplace else.

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#18

Re: What Keeps You Safe?

03/09/2013 11:21 PM

If you have a good government(elected by your community) which cares for its citizens irrespective of color,race, language, religion,caste,creed,job,area,political influence, wealth etc you need not worry about safety.

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#19
In reply to #18

Re: What Keeps You Safe?

03/10/2013 6:27 AM

Make sure to let your table saw, drill press, etc., know about that; things like power tools and heavy equipment don't always comply with government mandated safety rules.

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#20
In reply to #18

Re: What Keeps You Safe?

03/10/2013 7:55 AM

Government taking caring of you from cradle to grave, keep in mind that with big government comes bureaucracy.

So when that happens as an old proverb,

"The road to hell is paved with good intentions."

I have always felt that the person that looks back at you in the mirror, THAT is the one that you can actually depend on looking after Number One, and Number One is you.

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#22
In reply to #20

Re: What Keeps You Safe?

03/10/2013 9:03 AM

Government treats people as "voting machines" only but special attention is paid to ruling party members,the rich,the influential,political criminals,police/armed forces etc.

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#23

Re: What Keeps You Safe?

03/10/2013 11:55 AM

I started out in the tool and die trade 50 years ago, long before OSHA, with 10 fingers. I retired this year with the same 10. In my early apprenticeship I was taught that the machines I worked with had sharp teeth and were always hungry. I and my fingers survived because , early on, I developed the work habits that kept me safe throughout my career.

Now I appreciate the many safety features implemented in today's machinery. I certainly do not miss the full revolution mechanical punch presses nor the open framed die cast and injection molding machines that I worked with in my early years.

What worries me is that today's workers have developed a false sense of safety, that the machines they operate can't hurt them. They don,t realize that behind the light guards, safety shields, and warning signs these machines still have teeth and that they are still hungry.

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#24
In reply to #23

Re: What Keeps You Safe?

03/10/2013 1:10 PM

I hate slogans but when it comes to safety, they tend to ring true.

Such as;

No one, takes your safety more serious than you.

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#35
In reply to #24

Re: What Keeps You Safe?

03/18/2013 1:25 AM

One of my all time favorite slogans is:

"DON'T LOOK INTO THE LASER WITH YOUR REMAINING GOOD EYE"

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#28
In reply to #23

Re: What Keeps You Safe?

03/10/2013 11:02 PM

I agree, that is why being aware of the surroundings, coupled with presence of mind, and knowing or identifying all of my limitations help maintain my own personal safety as well as those around me.

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#25

Re: What Keeps You Safe?

03/10/2013 3:20 PM

Everyman is his own safety officer.
Del

(presumably the man in the pic thinks pulling a silly face keeps you safe too?)

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#26

Re: What Keeps You Safe?

03/10/2013 9:45 PM

As far as i know, common sense keeps me safe.

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#27

Re: What Keeps You Safe?

03/10/2013 10:33 PM

I for one have always had mixed feelings about on the job safety.

Too many times I have seen safety practices in place that were clearly thought up by desk dwelling paper shufflers being that in actual practice they were more of a hindrance to the work being done than a help to the workers actual safety in what they are working with.

More so this becomes obvious when different groups from different departments are working together in the same place at the same time doing the exact same tasks. Some have no safety gear others are loaded to the hilt with every single item of safety gear that they can possibly have.

If Bob works for group B from department F and the only safety gear he is required to wear is a light weight orange high visibility vest and Jack works right beside him all day doing the exact same tasks but comes from Group C of department H and has to wear the full on safety gear system of Hardhat, full face shield and goggles, Kevlar gloves, full flack jacket vest under full body orange coveralls, with full foot coverage steel safety boots what does that really say about the actual safety requirements and costs involved in the work site?

If the work safety records for both Bobs and Jacks departments show zero injures for any period of time then what?

Is Bob still under safe or is Jack way over equipped and who makes the decision as to why they both have far differing work place safety gear requirements for the exact same work conditions?

I fully agree on using the proper safety practices when they are justified by the realistic hazards of the work place and tasks at hand but I disagree with having workers overly protected against unrealistic "what if" scenarios.

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#29

Re: What Keeps You Safe?

03/11/2013 10:05 AM

I bit of irony. A few years ago I ordered a step stool to aid a machine operator to safely reach a part of their machine. I made sure that the stool I specified was rated for industrial use and conformed to the current safety requirements.

A few days later when the stool arrived, as I was unpacking it, I cut my hand to the bone on a damned sheet metal sign that the manufacturer had affixed to the frame, listing all the warnings and precautions for using the stool.

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