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Carbon Nanotube Outer Coating Cuts Cable Weight by Half

Posted April 09, 2016 12:00 AM by Engineering360 eNewsletter

Although coaxial cables adequately deliver digital data, audio, and video information to our homes and offices, they have a shortcoming. The outer metal braid that shields the cable from electromagnetic interference (EMI) is bulky and heavy. Manufacturers have studied this problem for years. Now researchers at Rice University have developed a carbon-nanotube based coating that can replace the tin-coated outer conductor. The thickest carbon nanotube coating of about 90 microns can meet military grade standards for shielding, yet cut the cable weight in half.


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Guru

Join Date: Dec 2010
Location: North West England
Posts: 1170
Good Answers: 153
#1

Re: Carbon Nanotube Outer Coating Cuts Cable Weight by Half

04/10/2016 3:52 AM

While the primary purpose of the braided outer is shielding it has a secondary function to provide mechanical protection of the inner insulation sheath. Copper braid performs well under vibration, stretching and compression conditions, how well would a sprayed on 90 micron thick layer stand up to similar working conditions. I envisage stretching in particular to be a major problem as it is likely to induce cracks in the spray on layer. Rice University has a track record of attempting to attract external funding by announcing breakthroughs that work in the lab but that do not translate into industrial products. I would consider this a breakthrough if they had announced that it performs to all the criteria required of a co-axial cable not just the shielding part.

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