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Speaking of Precision

Speaking of Precision is a knowledge preservation and thought leadership blog covering the precision machining industry, its materials and services. With over 36 years of hands on experience in steelmaking, manufacturing, quality, and management, Miles Free (Milo) Director of Industry Research and Technology at PMPA helps answer "How?" "With what?" and occasionally "Really?"

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Upset Testing--Steel in Compression

Posted April 22, 2016 10:00 AM by Milo
Pathfinder Tags: compression machining steel

Mechanical properties of a given steel under compression compare closely with its tensile properties. An upset can be performed to determine how the steel will perform under compressive load.

A brittle steel under compression will ultimately fail by breaking along cleavage lines at an angle approximately 30 degrees from the axis of pressure being applied.

A more ductile steel flattens out, rather than cleaving, showing vertical cracks around the outer circumference. This ductile steel will not break, but will continue to flatten as more stress (load or force) is applied.

This compression or upset test is helpful for assuring that a steel will successfully cold work.

It can also be used to determine the extent of seams, laps or other surface imperfections on the surface of the bar. That's what I used to do when we were producing drawn wire for cold heading applications.


Editor's Note: CR4 would like to thank Milo for sharing this blog entry, which you can also read here.

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#1

Re: Upset Testing--Steel in Compression

04/22/2016 12:09 PM

It looks like from the diagonal fracture that the brittle steel fails under shear stress and the ductile steel fails under tension as the periphery expands creating vertical cracks when it is compressed on the vertical axis.

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#2

Re: Upset Testing--Steel in Compression

04/24/2016 1:12 PM

Why approximately 30 degrees? This would incline that the load is not central to the steel support, but rather loaded off centre to the column (test piece). Tension greater on one side rather than spread equally.

Correct or incorrect?

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#3
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Re: Upset Testing--Steel in Compression

04/26/2016 4:43 PM

My guess is it failed by shearing along grain boundaries at the weakest point.

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#4
In reply to #3

Re: Upset Testing--Steel in Compression

04/26/2016 5:13 PM

Well what would I know, I am an idiot. But offer an opinion,

With a high content of sulfur, oxygen and phosphorus in steel, these elements cause steel to be more brittle.

Low levels of manganese is another symptom of brittle steel. Steel with higher levels of manganese is more ductile and less likely to break.

So I guess we should ask the poster what type of steel this is? Chinese, Japanese, African, Swedish, American, British, (sorry the closed last week) or other as this may affect the compression, shearing and stress load results.

I think the post is incomplete, inconclusive and only partially true.

Shift happens.

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