The Engineer's Notebook Blog

The Engineer's Notebook

The Engineer's Notebook is a shared blog for entries that don't fit into a specific CR4 blog. Topics may range from grammar to physics and could be research or or an individual's thoughts - like you'd jot down in a well-used notebook.

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Grow Plants in Rocks! Innovative Horticultural Substrates

Posted May 20, 2016 8:00 AM by BestInShow

When I was researching my previous post, on living walls, I discovered that an inorganic substance, stone wool, is used as a growing substrate for some wall systems. Stone wool? I'd never heard of such a thing. The more I looked into this topic, the more interesting substrates I found. These all represent advances in the horticultural use of existing materials, some of them organic like coconut coir, some, like rock wool, inorganic. Improvements in substrate materials have no doubt contributed to the increase in living walls; the same improvements are a boon to horticulture in general.

What's a substrate?

Simply put, a horticultural substrate is a substance in which a plant's roots grow. Garden soil is a substrate. Vermiculite is a substrate. Plants do not need potting soil, or even organic matter, for growth. They do need something that holds roots firmly enough to enable the plant to grow up and that allows water and nutrients to reach the roots.

Why look for different substrates?

In the 1960s, a couple of factors impelled the commercial horticulture industry to seek out new types of plant growth substrates. The growing environmental movement awakened concerns about increasingly intensive use of farmland, which exhausts the land. These concerns led, among other actions, to the banning of methyl bromide, a soil disinfectant commonly used to prepare soil for planting. Finding new methods for crop culture would take pressure off of existing resources.

Stone wool

I'd never heard of stone wool, and I was baffled that something made out of basalt would be an acceptable plant substrate. Although mineral wool insulation has been around for a long time, a mistake - a bad batch of insulation - led to its use as a plant growth substrate. A Danish insulation manufacturer, the ROCKWOOL group, tossed the defective stone wool out on factory property. Lo and behold, sometime later staff noted that small plants were growing in the insulation batts.

The company worked with university researchers to perfect this stone wool for

use in horticulture. A subsidiary of ROCKWOOL, GRODAN, manufactures the horticultural version of Rockwool©. Plant propagators use cubes of the material for starting seeds or rooting cuttings. It offers several advantages for green walls and more general plant-growing applications:

  • The medium is consistent in makeup from batch to batch, and it's easily sterilized.
  • Stone wool is hydrophilic, which enables efficient circulation and recirculation water and nutrients, but it does not rot like organic substances.
  • Plant roots have plenty of room to grow between fibers.
  • Since stone wool substrate does not lock up or release any substances, growers can provide precise amounts of water and nutrients.
  • Stone wool is lightweight.

Coconut coir

Coconut or coco coir is the fibrous material found between the hard interior shell and the outer coat of a coconut. We're familiar with many of the products made of coir, whose production goes back as far as the 11th century AD: doormats, ropes, sacking, twine, among

others. During the 1990s, coir's advantages as a horticultural substrate attracted commercial growers, and it's popular today, particularly for hydroponics and mushroom cultivation. At least one company sandwiches coir mats into panels for vertical gardening. In addition to sheets and loose chopped fibers, horticultural-use coir is formed into bricks and cubes.

Coir offers several advantages as a growth substrate, not least of which is the attractive natural tan-to-brown color of coir sheets and bricks. Other advantages include that

  • Coir can hold up to five times its weight in water and release it slowly, yet it drains well and prevents water pooling and rot.
  • Coir is very slightly acidic, with good pH for plant growth.
  • Roots move easily into the pores between coir fibers.
  • Depending on its origin, coir can contain usable amounts of plant nutrients, such as phosphorus.
  • Coir has some anti-fungal properties and inhibits some other pathogens.
  • This medium is long-lasting and can be reused for three to four years.
  • Coir is a 100 percent renewable resource.

A problem recently noted with some coir products is the potential for inadvertent importation of exotic weed species. Ironically, gardeners can use coir mats to inhibit weed growth.

Felt systems

Patrick Blanc, the genius behind contemporary vertical gardens, started out using synthetic felt, irrigating plants with nutrient-laden water. Fast-forward to the 21st century for the introduction of an improved type of felt for vertical gardening. This new felt is made from 100 percent recycled plastic bottles, so it's environmentally friendly and durable.

At least two companies market pockets made from recycled-plastic felt, with two slightly-different pocket designs and configurations. Both designs make use of the felt's capacity to wick water throughout the pocket. Both designs also incorporate at least a minimum amount of another growth substrate, typically a soil-less mixture. Plant roots can penetrate the felt.

Florafelt Vertical Garden Planter Woollypocket Planter

These pockets make small-scale vertical gardening easy, indoors or outside. They can be hung on drywall without causing water damage, and gardeners can swap out and rearrange plants easily. Home gardeners that lack access to a plot of ground can use these pouches to grow vegetables and herbs - perhaps not squashes, but definitely lettuce and other smallish plants -- indoors or on a deck or patio.

Resources

http://www.ambius.com/

http://www.florafelt.com/

http://www.grodan.com/

http://www.woollypocket.com/

https://en.wikipedia.org/wiki/Coir

https://en.wikipedia.org/wiki/Mineral_wool

Photo credits: Rockwool/Wikimedia Commons; Shroomery.org; Florafelt; Woollypocket

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