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“Watch Your Units!” Part 2 – The Space Program
“Watch your units!” There is that phrase again! I can hear it in my sleep.
The most common place modern engineering students will run into unit conversion problems is when dealing with the International System of Units (SI) versus US customary units (USC). For Part 2 of this series, we will look at these types of unit conversion challenges from the US space program.
The Mars Climate Orbiter
Launched on December 11, 1998, the mission of the Mars Climate Orbiter was to maintain an orbit around Mars and study the Martian atmosphere and climate. This was not to be. Instead we have the most famous, and most expensive, example of a unit conversion error.
On September 23, 1999, as the Mars Climate Orbiter attempted to insert itself into its first orbit around Mars, communication was lost and was never regained. Subsequent investigation found that USC units were used in the ground software system while all other systems operated in SI units. This caused the trajectory figures to be off by a factor of 4.45 and resulted in a closer approach to Mars than expected. It is assumed that, since the orbiter was too close to the surface of the planet, heat and drag from the atmosphere destroyed the Mars Climate Orbiter.
“People make errors. The problem here was not the error. It was the failure of us to look at it end-to-end and find it. It’s unfair to rely on any one person.”
-Tom Gavin, NASA Jet Propulsion Laboratory
They failed to ‘watch their units.’ It was a $125 million mistake.
Reference:
https://sma.nasa.gov/docs/default-source/safety-messages/safetymessage-2009-08-01-themarsclimateorbitermishap.pdf?sfvrsn=eaa1ef8_4
Constellation Program
Who would think that unit conversions could be so expensive? In the case of the Constellation Program, it contributed to the cancellation of the program.
Begun in 2005, the Constellation Program was developed as a replacement of the aging space shuttle program. The focus of the program would be on manned flights with plans to return to the moon and an ultimate goal of a trip to Mars.
One of the underlying objectives of this program was the implementation of SI units across the entire program. In addition to new designs developed for the program, the ground and mission infrastructure (launch pads, test stands, etc.) that was largely developed in the 1960s for the Apollo Program would have to be updated to achieve this goal. However, it was estimated that the unit conversion costs would be approximately $370 million! In a futile attempt to support the program’s budget, it was ultimately decided to drop this plan and retain the USC units. Unfortunately, this did not save the program.
Although overall schedule and financial problems ultimately led to its cancellation in 2010, addressing units of measure is listed as one of the “Lessons Learned” in a NASA publication about the cancellation of the Constellation Program.
References:
https://ston.jsc.nasa.gov/collections/trs/_techrep/SP-2011-6127-VOL-2.pdf
https://en.wikipedia.org/wiki/Constellation_program#Budget_and_cancellation
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