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Electrostatic Precipitator

Posted September 27, 2006 5:35 AM by nvmani
Pathfinder Tags: ESP

Electrostatic precipitator is the most widely used catalyst collection technique in the petroleum refining industry.This wide acceptance may be attributed to the operational and maintenance friendly characteristics of the equipment. The basic principle in electrostatic precipitation is to impart electrical charges to the particles suspended in the gas stream in order to collect them before they reach the stack.It involves three steps,particle charging,particle collection,and particle removal.The principal components of a precipitator system are 1)Transformer - Rectifier(TR) 2)Precipitator TR Controller 3)Collecting Electrode system 4)Discharge Electrode system 5)Insulator compartment / Penthouse 6)Air Purge system 7) Rapping System 8) Fines Removal system

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#1

Re: Electrostatic Precipitator

09/28/2006 11:23 AM

Electrostatic precipitators are excellent particle removal systems, as long as they are maintained. The electrodes need to be kept in excellent shape and the oil in the transformer rectifier needs to be tested at least every six months. I used to work at a french fry plant that used one on the exhaust of the fryers. When I started there the machine had not been maintained, some of the electrodes were eroded or missing, spray nozzles were clogged and everything was covered with a thick oily residue. The exhaust fan blades were covered with oil and such causing it to be out of balance and wearing out the bearings at an alaming rate. But after six months of working on it and training the operators how to run the CIP system we had it up and running with a 99.7% effeciency rating and 0% downtime.

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#2
In reply to #1

Re: Electrostatic Precipitator

09/29/2006 5:16 AM

Access for maintenance is an important factor while designing layout of ESP. This has been often reported by maintenance and inspection staff.

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#3
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Re: Electrostatic Precipitator

09/27/2010 1:37 PM

Actually this is a question rather than a reply.We have an ABL -LURGI type of ESP with 10 fields in two passes. We are doing ammonia conditioning too. In our controller we had the option for intermittent charging can somebody tell more practical importance of this. Similarly can somebody tell me how to correct the bowed collecting plates with an in between distance of 150mm. Thanks in advance.

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